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16

115982-2-

BA

 (-)

Kohler Co., Kohler, WI

B. TROUBLESHOOT WHIRLPOOL SYSTEM

This troubleshooting guide is for general aid only. A Kohler Authorized Service Representative or a qualified electrician
should correct all electrical problems. For warranty service, contact your dealer or wholesale distributor.

SYMPTOMS

PROBABLE CAUSES

RECOMMENDED ACTION

1. Whirlpool does not

start/stop.

A. No power to pump/control.

A. Set/Reset GFCI; check wiring to

pump/receptacle.

B. Jets are blocked.

B. Remove blockage.

C. Switch disconnected from

pump/control box.

C. Reconnect switch to pump/control

box.

D. Switch  faulty.

D. Replace switch.

E. Faulty circuit board.

E. Replace circuit board inside

pump/control box.

F. Faulty motor/pump assembly.

F. Replace motor and pump.

2. Motor starts, all jets

are not functioning

A. Jet is closed.

A. Rotate jets counterclockwise to open.

are not functioning.

B. Trim kit installed incorrectly.

B. Reinstall trim kit, checking for damage

to O-ring.

3. Whirlpool stops

automatically

A. GFCI trips.

A. Identify source of fault and correct.

automatically
before 18 minutes.

B. Suction blocked.

B. Remove obstruction.

before 18 minutes.

C. Jets are blocked.

C. Remove blockage.

D. Motor overheated and protection

device  activated.

D. Check for blockage at motor vents.

Remove blockage and allow motor to
cool.

Check for suction blockage. Remove
blockage and allow motor to cool.

Check for jet blockage. Remove
blockage and allow motor to cool.

E. Faulty circuit board.

E. Replace circuit board inside

pump/control box.

4. Whirlpool does not

automatically stop
after 22 minutes.

A. Faulty circuit board.

A. Replace circuit board inside

pump/control box.

5. Pump does not

prime.

A. Pump shimmed too high.

A. Lower pump/control to subfloor level

that bath is resting upon.

6. Noisy operation.

A. Pump straps have not been cut.

A. Cut straps with tin snips.

B. Jet squeals due to dislodged jet

O-ring.

B. Remove jet, replace and lubricate

O-ring on valve body, and reinstall jet.

Summary of Contents for Freewill K-12105-H

Page 1: ...Freewill Barrier Free Bath Whirlpools K 12105 H K 12106 H 115982 2 BA 1999 Kohler Co...

Page 2: ...her electrical equipment and exposed metal in the vicinity as needed to comply with local requirements DANGER RISK OF INJURY Hot whirlpool baths can put certain stresses on the body as do any hot bath...

Page 3: ...Information 120 V 60 Hz 12 WATER TEST WHIRLPOOL ELECTRONICS 12 COMPLETE FINISH WALL 13 COMPLETE INSTALLATION 13 Install Whirlpool Trim Kit 13 Install Faucet And Drain Trim 13 Install Grab Bars 13 Inst...

Page 4: ...n Outlet 2 1 4 D Approximate measurements for comparison only Pump high HP low HP V Hz A 2 speed 1 1 8 120 60 16 5 D INSTALLATION NOTES Read the entire installation instruction before beginning the in...

Page 5: ...on 3 PRODUCT REQUIREMENTS A SUMMARY OF KEY REQUIREMENTS Install unit to a level subfloor Provide properly dimensioned framing Recess installation is recommended B PLUMBING SPECIFICATIONS Confirm adequ...

Page 6: ...our new acrylic module is too large to fit through a standard door opening The unit must be placed within the installation area prior to completion of framing An optional procedure is to omit studs in...

Page 7: ...vide this clear floor space with either a front or side user access 2 Consider the path of the wheelchair user when building the clear floor space Be sure there is sufficient room for a wheelchair use...

Page 8: ...truction multiple unit installations At least one unit should have access through which the other unit may be accessed 4 In masonry or fire rated partitions Provide access to plumbing connections 5 Un...

Page 9: ...plate around the recess opening 2 If extra grab bars are specified Provide 2x6 bridging or attachment at specified positions Refer to the grab bar manufacturer s instructions NOTE A 5 diameter opening...

Page 10: ...the unit 3 Use a hole saw to drill the holes required Drill from the finished face of the unit CAUTION Risk of product damage When moving the unit do not flex or damage may occur 4 Clean the bath rece...

Page 11: ...etween the pump base and the subfloor but only high enough to allow water to drain out the suction line when the bath is drained NOTE Do not raise the pump higher than it was before you cut the bandin...

Page 12: ...ol has been completed at the factory A licensed electrician must install a GFCI protected 120 V 20 A grounded outlet Your whirlpool may then be plugged into this outlet No other load should be on this...

Page 13: ...sistant Wall Material 11 COMPLETE INSTALLATION A INSTALL WHIRLPOOL TRIM KIT Refer to the installation instructions packed with the trim kit when installing the jet or suction trim B INSTALL FAUCET AND...

Page 14: ...12 CLEAN UP AFTER INSTALLATION When cleaning up after installation do not use abrasive cleansers as they may scratch and dull the bath surface Use warm water and a liquid detergent to clean the surfa...

Page 15: ...ng counterclockwise To reduce air and water rotate it clockwise Shut off whirlpool Restart whirlpool after 20 minute cycle is complete Up More Down Less 14 TROUBLESHOOTING PROCEDURES A FLEXJET INSTALL...

Page 16: ...kit installed incorrectly B Reinstall trim kit checking for damage to O ring 3 Whirlpool stops automatically A GFCI trips A Identify source of fault and correct automatically before 18 minutes B Suct...

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