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7

19 590 04 Rev. --

KohlerEngines.com

EN

Air Cooling

 

WARNING

Hot Parts can cause severe 

burns.
Do not touch engine while 

operating or just after stopping.

Never operate engine with heat shields or 

guards removed.

Proper cooling is essential. To prevent over 

heating, clean screens, cooling fi ns, and other 

external surfaces of engine. Avoid spraying 

water at wiring harness or any electrical 

components. See Maintenance Schedule.

Repairs/Service Parts

We recommend that you use a Kohler 

authorized dealer for all maintenance, service, 

and engine parts. To fi nd a Kohler authorized 

dealer visit KohlerEngines.com or call 1-800-

544-2444 (U.S. and Canada).

Storage

If engine will be out of service for 2 months or 

more follow procedure below.
1. Add Kohler PRO Series fuel treatment or 

equivalent to fuel tank. Run engine 2-3 

minutes to get stabilized fuel into fuel system 

(failures due to untreated fuel are not 

warrantable).

2. Change oil while engine is still warm from 

operation. Remove spark plug(s) and pour 

about 1 oz. of engine oil into cylinder(s). 

Replace spark plug(s) and crank engine 

slowly to distribute oil.

3. Disconnect negative (-) battery cable.
4. Store engine in a clean, dry place.

Fuse Replacement

This engine has three (3) blade type automotive 

fuses. Replacement fuses must have same 

rating as blown fuse. Use fuse chart below to 

determine correct fuse.

Wire Color

Fuse Rating

2 Solid Red Wires

10-amp Fuse

1 Red Wire with Black Stripe
1 Red Wire with White Stripe

10-amp Fuse

2 Purple Wires

30-amp Fuse

Air Cleaner

NOTE:   Operating engine with loose or 

damaged air cleaner components 

could cause premature wear and 

failure. Replace all bent or damaged 

components.

NOTE:  Paper element cannot be blown out 

with compressed air.

1. Unhook retaining clips and remove end 

cap(s).

2. Check and clean inlet screen (if equipped).
3. Pull air cleaner element out of housing and 

replace. Check condition of inner element (if 

equipped); replace when dirty.

4. Check all parts for wear, cracks, or damage, 

and that ejector area is clean.

5. Install new element(s).
6. Reinstall end cap(s) with dust ejector valve/

screen down; secure with retaining clips.

Breather Tube

Ensure both ends of breather tube are properly 

connected.

Oil Cooler (if equipped)

1. Clean fi ns with a brush or compressed air.
2. Remove two screws securing oil cooler, and 

tilt to clean back side.

3. Reinstall oil cooler.

Summary of Contents for Command PRO EFI ECV850

Page 1: ...lined in the warranty card and on KohlerEngines com Please review carefully as it provides your specific rights and obligations To maintain compliance with applicable emission regulations exhaust system backpressure may not exceed limits which can be found on KohlerEngines com Search by Model No then select Specs tab Kohler Engines has published CO2 values on KohlerEngines com website Record engine...

Page 2: ...orking on engine or equipment disable engine as follows 1 Disconnect spark plug lead s 2 Disconnect negative battery cable from battery WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes Never run engine indoors or in enclosed spaces Engine exhaust gases contain poisonous carbon monoxide Carbon monoxide is odorless colorless and can cause death if inhale...

Page 3: ...if equipped C Heavy Duty Air Cleaner D Oil Fill Dipstick E Fuel Filter F Oil Drain Plug G Spark Plug H Air Cleaner Housing I Element J Retaining Clip K End Cap L Inlet Screen M Inner Element if equipped N Ejector Area Visit KohlerEngines com for service parts information and purchasing options ...

Page 4: ...ystem components and lines for leaks 3 Check and clean cooling areas air intake areas and external surfaces of engine particularly after storage 4 Check that air cleaner components and all shrouds equipment covers and guards are in place and securely fastened 5 Check spark arrestor if equipped Starting WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes N...

Page 5: ...ck Oil Level NOTE To prevent extensive engine wear or damage never run engine with oil level below or above operating range indicator on dipstick Ensure engine is cool Clean oil fill dipstick areas of any debris 1 Remove dipstick wipe oil off 2 Reinsert dipstick into tube press completely down 3 Remove dipstick check oil level Level should be at top of indicator on dipstick 4 If oil is low on indica...

Page 6: ...ound oil fill cap dipstick and drain plug Remove drain plug and oil fill cap dipstick Allow oil to drain completely 2 Clean area around oil filter remove filter wipe off mounting surface Reinstall drain plug Torque to 15 7 ft lb 21 4 N m 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches bottom of threads Allow 2 minutes for oil to be absorbed by filter material 4 Appl...

Page 7: ...ine slowly to distribute oil 3 Disconnect negative battery cable 4 Store engine in a clean dry place Fuse Replacement This engine has three 3 blade type automotive fuses Replacement fuses must have same rating as blown fuse Use fuse chart below to determine correct fuse Wire Color Fuse Rating 2 Solid Red Wires 10 amp Fuse 1 Red Wire with Black Stripe 1 Red Wire with White Stripe 10 amp Fuse 2 Purp...

Page 8: ...com Emission Control System Exhaust Emission Control System for models ECV850 ECV860 ECV870 and ECV880 is EM O2S ECM MPI for U S EPA California and Europe NOTE Tampering with the engine and its emission control system voids the EPA Certificate of Conformity ARB Executive Order and EU type approval Troubleshooting Do not attempt to service or replace major engine components or any items that require...

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