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19 590 04 Rev. --

KohlerEngines.com

●  Research Octane Number (RON) 90 octane 

minimum.

●  Gasoline up to 10% ethyl alcohol, 90% 

unleaded is acceptable.

●  Methyl Tertiary Butyl Ether (MTBE) and 

unleaded gasoline blend (max 15% MTBE by 

volume) are approved.

●  Do not add oil to gasoline.
●  Do not overfi ll fuel tank.
●  Do not use gasoline older than 30 days.

Fuel Line

High pressure fuel line meeting SAE R9 

standard must be installed on Kohler Co. 

engines equipped with an EFI system.

Spark Plugs

 

CAUTION

Electrical Shock can cause injury.
Do not touch wires while engine 

is running.

Clean out spark plug recess. Remove plug and 

replace.
1. Check gap using wire feeler gauge. Adjust 

gap, see specifi cation table for adjustment.

2. Install plug into cylinder head.
3. Torque plug to 20 ft. lb. (27 N·m).

Jump Starting

Follow all safety guidelines and procedures 

provided by battery manufacturer and/or 

original equipment manufacturer (OEM). Failure 

to follow proper procedures may result in 

serious personal injury and/or non-warrantable 

damage to engine’s EFI components.

Electronic Fuel Injection (EFI) System

EFI is an electronically-controlled fuel 

management system which is monitored by an 

Electronic Control Unit (ECU). A Malfunction 

Indicator Light (MIL) will illuminate if problems 

or faults are detected. Servicing by a Kohler 

authorized dealer is necessary.

Fuel System Components

High pressure components inside fuel pump 

module are not serviceable. Engines are 

equipped with a special EFI fuel fi lter. See 

Maintenance Schedule.

Change Oil and Filter

Change oil while engine is warm.
1. Clean area around oil fi ll cap/dipstick and 

drain plug. Remove drain plug and oil fi ll cap/

dipstick. Allow oil to drain completely.

2. Clean area around oil fi lter; remove fi lter; 

wipe off  mounting surface. Reinstall drain 

plug. Torque to 15.7 ft. lb. (21.4 N·m).

3. Place new fi lter in shallow pan with open end 

up. Fill with new oil until oil reaches bottom 

of threads. Allow 2 minutes for oil to be 

absorbed by fi lter material.

4. Apply a thin fi lm of clean oil to rubber gasket 

on new fi lter.

5. Refer to instructions on oil fi lter for proper 

installation.

6. Fill crankcase with new oil. Level should be 

at top of indicator on dipstick.

7. Reinstall oil fi ll cap/dipstick and tighten 

securely.

8. Start engine; check for oil leaks. Stop engine; 

correct leaks. Recheck oil level.

9. Dispose of used oil and fi lter in accordance 

with local ordinances.

Oil Sentry

 (if equipped)

This switch is designed to prevent engine 

from starting in a low oil or no oil condition. Oil 

Sentry

 may not shut down a running engine 

before damage occurs. In some applications 

this switch may activate a warning signal. Read 

your equipment manuals for more information.

Fuel Recommendations

 

WARNING

Explosive Fuel can cause fi res 

and severe burns.
Do not fi ll fuel tank while engine is 

hot or running.

Gasoline is extremely fl ammable and 

its vapors can explode if ignited. Store 

gasoline only in approved containers, in 

well ventilated, unoccupied buildings, away 

from sparks or fl ames. Spilled fuel could 

ignite if it comes in contact with hot parts or 

sparks from ignition. Never use gasoline as a 

cleaning agent.

 NOTE:  E15, E20 and E85 are NOT approved 

and should NOT be used; eff ects of 

old, stale or contaminated fuel are not 

warrantable.

Fuel must meet these requirements:
●  Clean, fresh, unleaded gasoline.
●  Octane rating of 87 (R+M)/2 or higher.

Summary of Contents for Command PRO EFI ECV850

Page 1: ...lined in the warranty card and on KohlerEngines com Please review carefully as it provides your specific rights and obligations To maintain compliance with applicable emission regulations exhaust system backpressure may not exceed limits which can be found on KohlerEngines com Search by Model No then select Specs tab Kohler Engines has published CO2 values on KohlerEngines com website Record engine...

Page 2: ...orking on engine or equipment disable engine as follows 1 Disconnect spark plug lead s 2 Disconnect negative battery cable from battery WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes Never run engine indoors or in enclosed spaces Engine exhaust gases contain poisonous carbon monoxide Carbon monoxide is odorless colorless and can cause death if inhale...

Page 3: ...if equipped C Heavy Duty Air Cleaner D Oil Fill Dipstick E Fuel Filter F Oil Drain Plug G Spark Plug H Air Cleaner Housing I Element J Retaining Clip K End Cap L Inlet Screen M Inner Element if equipped N Ejector Area Visit KohlerEngines com for service parts information and purchasing options ...

Page 4: ...ystem components and lines for leaks 3 Check and clean cooling areas air intake areas and external surfaces of engine particularly after storage 4 Check that air cleaner components and all shrouds equipment covers and guards are in place and securely fastened 5 Check spark arrestor if equipped Starting WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes N...

Page 5: ...ck Oil Level NOTE To prevent extensive engine wear or damage never run engine with oil level below or above operating range indicator on dipstick Ensure engine is cool Clean oil fill dipstick areas of any debris 1 Remove dipstick wipe oil off 2 Reinsert dipstick into tube press completely down 3 Remove dipstick check oil level Level should be at top of indicator on dipstick 4 If oil is low on indica...

Page 6: ...ound oil fill cap dipstick and drain plug Remove drain plug and oil fill cap dipstick Allow oil to drain completely 2 Clean area around oil filter remove filter wipe off mounting surface Reinstall drain plug Torque to 15 7 ft lb 21 4 N m 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches bottom of threads Allow 2 minutes for oil to be absorbed by filter material 4 Appl...

Page 7: ...ine slowly to distribute oil 3 Disconnect negative battery cable 4 Store engine in a clean dry place Fuse Replacement This engine has three 3 blade type automotive fuses Replacement fuses must have same rating as blown fuse Use fuse chart below to determine correct fuse Wire Color Fuse Rating 2 Solid Red Wires 10 amp Fuse 1 Red Wire with Black Stripe 1 Red Wire with White Stripe 10 amp Fuse 2 Purp...

Page 8: ...com Emission Control System Exhaust Emission Control System for models ECV850 ECV860 ECV870 and ECV880 is EM O2S ECM MPI for U S EPA California and Europe NOTE Tampering with the engine and its emission control system voids the EPA Certificate of Conformity ARB Executive Order and EU type approval Troubleshooting Do not attempt to service or replace major engine components or any items that require...

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