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5

19 590 04 Rev. --

KohlerEngines.com

EN

Maintenance Instructions

 

WARNING

Before working on engine or equipment, disable 

engine as follows: 1) Disconnect spark plug 

lead(s). 2) Disconnect negative (–) battery cable 

from battery.

Accidental Starts can cause 

severe injury or death.
Disconnect and ground spark 

plug lead(s) before servicing.

Normal maintenance, replacement or repair of emission control devices and systems may be 

performed by any repair establishment or individual; however, warranty repairs must be performed 

by a Kohler authorized dealer found at KohlerEngines.com or 1-800-544-2444 (U.S. and Canada).

Oil Recommendations

We recommend use of Kohler oils for best 

performance. Other high-quality detergent 

oils (including synthetic) of API (American 

Petroleum Institute) service class SJ or higher 

are acceptable. Select viscosity based on air 

temperature at time of operation as shown in 

table below.

°F -20

0

20

32 40

60

50

80

100

°C -30

-20

-10

0

10

20

30

40

20W-50

10W-30

SAE 30

 5W-30

Check Oil Level

NOTE:   To prevent extensive engine wear or 

damage, never run engine with oil level 

below or above operating range 

indicator on dipstick.

Ensure engine is cool. Clean oil fi ll/dipstick 

areas of any debris.
1. Remove dipstick; wipe oil off .
2. Reinsert dipstick into tube; press completely 

down.

3. Remove dipstick; check oil level. Level 

should be at top of indicator on dipstick.

4. If oil is low on indicator, add oil up to top of 

indicator mark.

5. Reinstall and secure dipstick.

Maintenance Schedule

Every 100 Hours or Annually¹
 ● Change oil. Oil fi lter is recommended.
 ● Remove cooling shrouds and clean cooling areas.
Every 150 Hours¹
 ● Check air cleaner element.
 ● Replace unique Electronic Fuel Injection (EFI) fuel fi lter.
 ● Check oil cooler fi ns, clean as necessary (if equipped).
Every 200 Hours
 ● Change oil fi lter.
Every 300 Hours
 ● Replace air cleaner element and check inner element (if equipped).
Every 500 Hours or Annually¹
 ● Replace spark plugs and set gap.
Every 600 Hours
 ● Replace air cleaner inner element (if equipped).
Every 600 Hours

2

 ● Have valve lash checked/adjusted.

1

 Perform these procedures more frequently under severe, dusty, dirty conditions.

2

 Have a Kohler authorized dealer perform this service.

Summary of Contents for Command PRO EFI ECV850

Page 1: ...lined in the warranty card and on KohlerEngines com Please review carefully as it provides your specific rights and obligations To maintain compliance with applicable emission regulations exhaust system backpressure may not exceed limits which can be found on KohlerEngines com Search by Model No then select Specs tab Kohler Engines has published CO2 values on KohlerEngines com website Record engine...

Page 2: ...orking on engine or equipment disable engine as follows 1 Disconnect spark plug lead s 2 Disconnect negative battery cable from battery WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes Never run engine indoors or in enclosed spaces Engine exhaust gases contain poisonous carbon monoxide Carbon monoxide is odorless colorless and can cause death if inhale...

Page 3: ...if equipped C Heavy Duty Air Cleaner D Oil Fill Dipstick E Fuel Filter F Oil Drain Plug G Spark Plug H Air Cleaner Housing I Element J Retaining Clip K End Cap L Inlet Screen M Inner Element if equipped N Ejector Area Visit KohlerEngines com for service parts information and purchasing options ...

Page 4: ...ystem components and lines for leaks 3 Check and clean cooling areas air intake areas and external surfaces of engine particularly after storage 4 Check that air cleaner components and all shrouds equipment covers and guards are in place and securely fastened 5 Check spark arrestor if equipped Starting WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes N...

Page 5: ...ck Oil Level NOTE To prevent extensive engine wear or damage never run engine with oil level below or above operating range indicator on dipstick Ensure engine is cool Clean oil fill dipstick areas of any debris 1 Remove dipstick wipe oil off 2 Reinsert dipstick into tube press completely down 3 Remove dipstick check oil level Level should be at top of indicator on dipstick 4 If oil is low on indica...

Page 6: ...ound oil fill cap dipstick and drain plug Remove drain plug and oil fill cap dipstick Allow oil to drain completely 2 Clean area around oil filter remove filter wipe off mounting surface Reinstall drain plug Torque to 15 7 ft lb 21 4 N m 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches bottom of threads Allow 2 minutes for oil to be absorbed by filter material 4 Appl...

Page 7: ...ine slowly to distribute oil 3 Disconnect negative battery cable 4 Store engine in a clean dry place Fuse Replacement This engine has three 3 blade type automotive fuses Replacement fuses must have same rating as blown fuse Use fuse chart below to determine correct fuse Wire Color Fuse Rating 2 Solid Red Wires 10 amp Fuse 1 Red Wire with Black Stripe 1 Red Wire with White Stripe 10 amp Fuse 2 Purp...

Page 8: ...com Emission Control System Exhaust Emission Control System for models ECV850 ECV860 ECV870 and ECV880 is EM O2S ECM MPI for U S EPA California and Europe NOTE Tampering with the engine and its emission control system voids the EPA Certificate of Conformity ARB Executive Order and EU type approval Troubleshooting Do not attempt to service or replace major engine components or any items that require...

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