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6

Operating Instructions

Also read the operating instructions of the equipment this engine powers.

Pre-Start Checklist

NOTE: This engine has been shipped without engine

oil. Fill with oil, otherwise it will not start.

• Check oil level. Add oil if low. Do not overfill.

• Check fuel level. Add fuel if low.

• Check cooling air intake areas and external

surfaces of engine. Make sure they are clean and
unobstructed.

• Check that the air cleaner components and all

shrouds, equipment covers, and guards are in
place and securely fastened.

• Check that any clutches or transmissions are

disengaged or placed in neutral.

WARNING: Lethal Exhaust Gases!

Engine exhaust gases contain poisonous carbon
monoxide. Carbon monoxide is odorless, colorless,
and can cause death if inhaled. Avoid inhaling exhaust
fumes, and never run the engine in a closed building or
confined area.

Cold Weather Starting Hints

1. Be sure to use the proper oil for the temperature

expected. See Figure 2 on page 4.

2. Declutch all possible external loads.

3. Set speed control at part throttle position.

4. A warm battery has much more starting capacity

than a cold battery.

5. Use fresh winter grade fuel. NOTE: Winter grade

gasoline has a higher volatility to improve starting.
Do not use gasoline left over from summer.

Starting

1. Turn fuel shut-off valve to ‘‘on’’ position. See

Figure 6.

Figure 5. Control Panel.

Figure 6. ‘‘On’’ Position of Fuel Shut-Off Valve.

2.

For a Cold Engine – 

Place the throttle control

midway

 between the 

“slow”

 and 

“fast”

 positions.

See Figure 5. Place the choke control into the 

“on”

position.

For a Warm Engine (normal operating
temperatures) –

 Place the throttle control 

midway

between the 

“slow”

 and 

“fast”

 positions. The

choke is not required to start a warm engine.

3. Start the engine as follows:

For Retractable Start Engine –

 Turn engine

On/Off switch to 

‘‘on’’

 (see Figure 7) and SLOWLY

pull the starter handle until just past compression –
STOP! Return starter handle, pull firmly with a
smooth, steady motion to start. Pull the handle
straight out to avoid excessive rope wear from the
starter rope guide.

Figure 7. Retractable Start Engine On/Off Switch.

Extend the starting rope periodically and check its
condition. If the rope is frayed, have it replaced
immediately by your Kohler Engine Service Dealer.

Throttle
Control

Choke
Control

Summary of Contents for Command Pro CS Series

Page 1: ...COMMAND PRO CS SERIES 4 12 75 HP HORIZONTAL CRANKSHAFT OWNER S MANUAL...

Page 2: ...severe burns Stop engine before filling fuel tank WARNING Explosive Fuel Gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventil...

Page 3: ...ry when servicing batteries Before disconnecting the negative ground cable make sure all switches are OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrog...

Page 4: ...wing table NOTE Using other than service class SG SH SJ or higher oil or extending oil change intervals longer than recommended can cause engine damage A logo or symbol on oil containers identifies th...

Page 5: ...d gasoline is recommended as it leaves less combustion chamber deposits Leaded gasoline may be used in areas where unleaded is not available and exhaust emissions are not regulated Be aware however th...

Page 6: ...position 4 A warm battery has much more starting capacity than a cold battery 5 Use fresh winter grade fuel NOTE Winter grade gasoline has a higher volatility to improve starting Do not use gasoline l...

Page 7: ...clean Operating the engine with blocked or dirty air intake and cooling areas can cause extensive damage due to overheating WARNING Hot Parts Engine components can get extremely hot from operation To...

Page 8: ...precleaner element Replace if necessary 1 Every 25 Hours Check Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized Check oil BEFORE EACH...

Page 9: ...for complete drainage 3 Reinstall the drain plug Make sure it is tightened to 17 6 N m 13 ft lb torque 4 Fill the crankcase with new oil of the proper type up to the point of overflowing the filler n...

Page 10: ...leaner cover Service Paper Element Every 100 hours of operation more often under extremely dusty or dirty conditions replace the paper element 1 Remove the outer cover of the air cleaner assembly and...

Page 11: ...itions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a bloc...

Page 12: ...oduce explosive hydrogen gas while being charged To prevent a fire or explosion charge batteries only in well ventilated areas Keep sparks open flames and other sources of ignition away from the batte...

Page 13: ...r for operational and environmental safety One of two configurations will be used determined by the engine model involved Every 100 hours of operation remove and clean or replace the muffler screen an...

Page 14: ...adjustments should be made only after the engine has warmed up The carburetor is designed to deliver the correct fuel to air mixture to the engine under all operating conditions The high idle mixture...

Page 15: ...ir cleaner components are fastened securely If after checking the items listed above the engine is hard to start runs roughly or stalls at low idle speed it may be necessary to adjust or service the c...

Page 16: ...ine in a clean dry place Parts Ordering The engine Specification Model and Serial Numbers are required when ordering replacement parts from your Kohler Engine Service Dealer These numbers are found on...

Page 17: ...er express warranty nor is any one authorized to make any on our behalf Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or conse...

Page 18: ...or warranty repairs the engine must be presented to a Kohler Co service center as soon as a problem exists Call 1 800 544 2444 or access our web site at www kohlerengines com for the names of the near...

Page 19: ...ified parts MAINTENANCEAND REPAIR REQUIREMENTS The owner is responsible for the proper use and maintenance of the engine Kohler Co recommends that all receipts and records covering the performance of...

Page 20: ...FOR SALES AND SERVICE INFORMATION IN U S AND CANADA CALL 1 800 544 2444 www kohlerengines com ENGINE DIVISION KOHLER CO KOHLER WISCONSIN 53044 FORM NO TP 2494 ISSUED 8 98 REVISED 8 05...

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