background image

12

Check Spark Plug

Annually or every 

100 hours

 of operation, remove the

spark plug, check condition, and reset the gap or
replace with new plug as necessary. The original plug
is an NGK BPR4ES. The Champion

®

 equivalent of that

NGK plug is RN14YC. The service replacement is
Champion

®

RC14YC (Kohler part No. 66 132 01-S).

Equivalent alternate brand plugs can also be used.

1. Before removing the spark plug, clean the area

around the base of the plug to keep dirt and debris
out of the engine.

2. Remove the plug and check its condition.

Replace the plug if worn or reuse is questionable.

NOTE: Do not clean the spark plug in a machine

using abrasive grit. Some grit could
remain in the spark plug and enter the
engine causing extensive wear and
damage.

3. Check the gap using a wire feeler gauge. Adjust

the gap to 

0.76 mm (0.030 in.)

 by carefully

bending the ground electrode. See Figure 14.

4. Reinstall the spark plug into the cylinder head.

Torque the spark plug to 

20 N·m (14 ft. lb.)

.

Ground
Electrode

Spark Plug

0.76 mm

(0.030 in.) Gap

Wire Gauge

Battery Charging

WARNING: Explosive Gas!

Batteries produce explosive hydrogen gas while being
charged. To prevent a fire or explosion, charge
batteries only in well ventilated areas. Keep sparks,
open flames, and other sources of ignition away from
the battery at all times. Keep batteries out of the reach
of children. Remove all jewelry when servicing
batteries.

Before disconnecting the negative (-) ground cable,
make sure all switches are OFF. If ON, a spark will
occur at the ground cable terminal which could cause
an explosion if hydrogen gas or gasoline vapors are
present.

NOTE: Do not apply 12 volt DC to kill terminal of

ignition module.

Fuel Valve

Engines are equipped with a fuel valve and integral
screen filter located at the outlet of the fuel tank. See
Figure 15. It controls and filters fuel flow from the tank
to the carburetor.

Every 100 hours of operation

 clean filter screen and

cup of any accumulated debris as follows:

CAUTION!

Never use or be near fuel or solvent while smoking or
in the vicinity of an open flame.

1. Stop the engine.

2. Turn the fuel valve lever to 

‘‘off.’’

3. Remove the fuel valve cup and gasket.

4. Clean the cup with solvent and wipe it off.

5. Check the gasket, replace if damaged.

6. Reinstall the gasket and fuel valve cup.

CAUTION!

Be sure the fuel valve cup is tightened securely.

Figure 14. Servicing Spark Plug.

Summary of Contents for Command Pro CS Series

Page 1: ...COMMAND PRO CS SERIES 4 12 75 HP HORIZONTAL CRANKSHAFT OWNER S MANUAL...

Page 2: ...severe burns Stop engine before filling fuel tank WARNING Explosive Fuel Gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventil...

Page 3: ...ry when servicing batteries Before disconnecting the negative ground cable make sure all switches are OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrog...

Page 4: ...wing table NOTE Using other than service class SG SH SJ or higher oil or extending oil change intervals longer than recommended can cause engine damage A logo or symbol on oil containers identifies th...

Page 5: ...d gasoline is recommended as it leaves less combustion chamber deposits Leaded gasoline may be used in areas where unleaded is not available and exhaust emissions are not regulated Be aware however th...

Page 6: ...position 4 A warm battery has much more starting capacity than a cold battery 5 Use fresh winter grade fuel NOTE Winter grade gasoline has a higher volatility to improve starting Do not use gasoline l...

Page 7: ...clean Operating the engine with blocked or dirty air intake and cooling areas can cause extensive damage due to overheating WARNING Hot Parts Engine components can get extremely hot from operation To...

Page 8: ...precleaner element Replace if necessary 1 Every 25 Hours Check Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized Check oil BEFORE EACH...

Page 9: ...for complete drainage 3 Reinstall the drain plug Make sure it is tightened to 17 6 N m 13 ft lb torque 4 Fill the crankcase with new oil of the proper type up to the point of overflowing the filler n...

Page 10: ...leaner cover Service Paper Element Every 100 hours of operation more often under extremely dusty or dirty conditions replace the paper element 1 Remove the outer cover of the air cleaner assembly and...

Page 11: ...itions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a bloc...

Page 12: ...oduce explosive hydrogen gas while being charged To prevent a fire or explosion charge batteries only in well ventilated areas Keep sparks open flames and other sources of ignition away from the batte...

Page 13: ...r for operational and environmental safety One of two configurations will be used determined by the engine model involved Every 100 hours of operation remove and clean or replace the muffler screen an...

Page 14: ...adjustments should be made only after the engine has warmed up The carburetor is designed to deliver the correct fuel to air mixture to the engine under all operating conditions The high idle mixture...

Page 15: ...ir cleaner components are fastened securely If after checking the items listed above the engine is hard to start runs roughly or stalls at low idle speed it may be necessary to adjust or service the c...

Page 16: ...ine in a clean dry place Parts Ordering The engine Specification Model and Serial Numbers are required when ordering replacement parts from your Kohler Engine Service Dealer These numbers are found on...

Page 17: ...er express warranty nor is any one authorized to make any on our behalf Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or conse...

Page 18: ...or warranty repairs the engine must be presented to a Kohler Co service center as soon as a problem exists Call 1 800 544 2444 or access our web site at www kohlerengines com for the names of the near...

Page 19: ...ified parts MAINTENANCEAND REPAIR REQUIREMENTS The owner is responsible for the proper use and maintenance of the engine Kohler Co recommends that all receipts and records covering the performance of...

Page 20: ...FOR SALES AND SERVICE INFORMATION IN U S AND CANADA CALL 1 800 544 2444 www kohlerengines com ENGINE DIVISION KOHLER CO KOHLER WISCONSIN 53044 FORM NO TP 2494 ISSUED 8 98 REVISED 8 05...

Reviews: