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3

Safety Precautions (Cont.)

Accidental Starts can cause severe
injury or death.

Disconnect and ground spark plug
lead before servicing.

WARNING

Carbon Monoxide can cause
severe nausea, fainting or death.

Do not operate engine in closed or
confined area.

WARNING

Lethal Exhaust Gases!

Engine exhaust gases contain
poisonous carbon monoxide.
Carbon monoxide is odorless,
colorless, and can cause death if
inhaled. Avoid inhaling exhaust
fumes, and never run the engine in
a closed building or confined area.

WARNING

Explosive Gas can cause fires and
severe acid burns.

Charge battery only in a well
ventilated area. Keep sources of
ignition away.

Accidental Starts!

Disabling engine. Accidental
starting can cause severe injury
or death.

 Before working on the

engine or equipment, disable the
engine as follows: 1) Disconnect the
spark plug lead(s). 2) Disconnect
negative (-) battery cable from
battery.

Explosive Gas!

Batteries produce explosive
hydrogen gas while being charged.
To prevent a fire or explosion,
charge batteries only in well
ventilated areas. Keep sparks, open
flames, and other sources of ignition
away from the battery at all times.
Keep batteries out of the reach of
children. Remove all jewelry when
servicing batteries.

Before disconnecting the negative
(–) ground cable, make sure all
switches are OFF. If ON, a spark will
occur at the ground cable terminal
which could cause an explosion if
hydrogen gas or gasoline vapors
are present.

Congratulations –

 You have selected a fine four-cycle, single cylinder, air-cooled engine. Kohler designs long

life strength and on-the-job durability into each engine…making a Kohler engine dependable…dependability you
can count on. Here are some reasons why:

• Efficient overhead valve design and splash lubrication provide maximum power, torque, and reliability under

all operating conditions.

• Dependable, maintenance free electronic ignition ensures fast, easy starts time after time.

• Kohler engines are easy to service. All routine service areas (like the oil fill/check plug, air cleaner, spark plug,

and carburetor) are easily and quickly accessible.

• Parts subject to the most wear and tear (like the cylinder liner, crankshaft, and camshaft) are made from

precision formulated cast iron. Because the cylinder liner can be rebored, these engines can last even longer.

• Every Kohler engine is backed by a worldwide network of over 10,000 distributors and dealers. Service

support is just a phone call away. Call 1-800-544-2444 (U.S. & Canada) for Sales & Service assistance.

To keep your engine in top operating condition, follow the maintenance procedures in this manual.

Summary of Contents for Command Pro CS Series

Page 1: ...COMMAND PRO CS SERIES 4 12 75 HP HORIZONTAL CRANKSHAFT OWNER S MANUAL...

Page 2: ...severe burns Stop engine before filling fuel tank WARNING Explosive Fuel Gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventil...

Page 3: ...ry when servicing batteries Before disconnecting the negative ground cable make sure all switches are OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrog...

Page 4: ...wing table NOTE Using other than service class SG SH SJ or higher oil or extending oil change intervals longer than recommended can cause engine damage A logo or symbol on oil containers identifies th...

Page 5: ...d gasoline is recommended as it leaves less combustion chamber deposits Leaded gasoline may be used in areas where unleaded is not available and exhaust emissions are not regulated Be aware however th...

Page 6: ...position 4 A warm battery has much more starting capacity than a cold battery 5 Use fresh winter grade fuel NOTE Winter grade gasoline has a higher volatility to improve starting Do not use gasoline l...

Page 7: ...clean Operating the engine with blocked or dirty air intake and cooling areas can cause extensive damage due to overheating WARNING Hot Parts Engine components can get extremely hot from operation To...

Page 8: ...precleaner element Replace if necessary 1 Every 25 Hours Check Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized Check oil BEFORE EACH...

Page 9: ...for complete drainage 3 Reinstall the drain plug Make sure it is tightened to 17 6 N m 13 ft lb torque 4 Fill the crankcase with new oil of the proper type up to the point of overflowing the filler n...

Page 10: ...leaner cover Service Paper Element Every 100 hours of operation more often under extremely dusty or dirty conditions replace the paper element 1 Remove the outer cover of the air cleaner assembly and...

Page 11: ...itions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a bloc...

Page 12: ...oduce explosive hydrogen gas while being charged To prevent a fire or explosion charge batteries only in well ventilated areas Keep sparks open flames and other sources of ignition away from the batte...

Page 13: ...r for operational and environmental safety One of two configurations will be used determined by the engine model involved Every 100 hours of operation remove and clean or replace the muffler screen an...

Page 14: ...adjustments should be made only after the engine has warmed up The carburetor is designed to deliver the correct fuel to air mixture to the engine under all operating conditions The high idle mixture...

Page 15: ...ir cleaner components are fastened securely If after checking the items listed above the engine is hard to start runs roughly or stalls at low idle speed it may be necessary to adjust or service the c...

Page 16: ...ine in a clean dry place Parts Ordering The engine Specification Model and Serial Numbers are required when ordering replacement parts from your Kohler Engine Service Dealer These numbers are found on...

Page 17: ...er express warranty nor is any one authorized to make any on our behalf Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or conse...

Page 18: ...or warranty repairs the engine must be presented to a Kohler Co service center as soon as a problem exists Call 1 800 544 2444 or access our web site at www kohlerengines com for the names of the near...

Page 19: ...ified parts MAINTENANCEAND REPAIR REQUIREMENTS The owner is responsible for the proper use and maintenance of the engine Kohler Co recommends that all receipts and records covering the performance of...

Page 20: ...FOR SALES AND SERVICE INFORMATION IN U S AND CANADA CALL 1 800 544 2444 www kohlerengines com ENGINE DIVISION KOHLER CO KOHLER WISCONSIN 53044 FORM NO TP 2494 ISSUED 8 98 REVISED 8 05...

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