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11

7. When replacement is necessary order genuine

Kohler parts.

Clean Air Intake/Cooling Areas

To ensure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine

are kept clean 

at all times

.

Every 

100 hours

 of operation (more often under

extremely dusty, dirty conditions), remove the blower

housing and other cooling shrouds. Clean the cooling

fins and external surfaces as necessary. Make sure the

cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass

screen, dirty or plugged cooling fins, and/or

cooling shrouds removed, will cause engine

damage due to overheating.

Ignition System

This engine is equipped with a dependable electronic

magneto ignition system. Other than periodically

checking/replacing the spark plug, no maintenance,

timing, or adjustments are necessary or possible with

this system.

In the event starting problems should occur which are

not corrected by replacing the spark plug, see your

Kohler Engine Service Dealer for trouble analysis.

Check Spark Plug

Every 

200 hours

 of operation, remove the spark plug,

check condition, and reset the gap or replace with a

new plug as necessary. The standard spark plug is a

Champion

®

 RC12YC (Kohler Part No. 12 132 02-S). A

high-performance spark plug, Champion

®

 Premium

Gold 2071 (used on Pro Series engines, Kohler Part

No. 12 132 06-S) is also available. Equivalent alternate

brand plugs can also be used.

1. Before removing the spark plug, clean the area

around the base of the plug to keep dirt and debris

out of the engine.

2. Remove the plug and check its condition.

Replace the plug if worn or reuse is questionable.

NOTE: Do not clean the spark plug in a machine

using abrasive grit. Some grit could

remain in the spark plug and enter the

engine causing extensive wear and

damage.

Service Paper Element

Every 

100 hours

 of operation replace the paper

element, if equipped with a precleaner. Check every 

25

hours

 of operation if not equipped with a precleaner.

(More often under extremely dusty or dirty conditions.)

1. Loosen the air cleaner cover knob and remove the

cover. Remove the wing nut and remove the air

cleaner element with precleaner (if so equipped).

Remove the precleaner from the element and

service as necessary.

2. Do not wash the paper element or 

use

pressurized air,

 as this will damage the element.

Replace a dirty, bent, or damaged element with a

genuine Kohler element. Handle new elements

carefully; do not use if the sealing surfaces are

bent or damaged.

3. When servicing the air cleaner, check the air

cleaner base. Make sure it is secured and not

damaged. Also, check the air cleaner cover for

damage or improper fit. Replace all damaged air

cleaner components.

4. If any loose dirt or debris fell on the air cleaner

base when the element was removed, carefully

remove it and wipe the base clean. Be careful that

none of it drops into the intake throat. Check the

condition of the rubber seal on the air cleaner

stud. If condition is questionable in any way,

replace it with the new seal packaged with the

replacement element.

5. Install the precleaner over the element. Install the

element with precleaner on the base and secure it

with the wing nut. Reinstall the cover and tighten

the knob securely.

6. When replacement is necessary order genuine

Kohler parts.

CV11-CV16

CV460, CV490

Standard

12 083 08-S

-

U.L. Approved

12 083 08-S

-

Extra Capacity

12 083 12-S

12 083 12-S

CV11-CV16

CV460, CV490

Standard

12 083 05-S (71 mm)

-

U.L. Approved 12 083 09-S (71 mm)

-

Extra Capacity 12 083 10-S (84 mm) 12 083 10-S

Summary of Contents for Command CV1

Page 1: ...1 OWNER S MANUAL COMMAND SERIES CV11 CV12 5 CV13 CV14 CV15 CV16 CV460 CV490 VERTICAL CRANKSHAFT...

Page 2: ...fuel tank while the engine is hot or running since spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Do not start the engine near spilled fuel Never use gasoline...

Page 3: ...the job durability into each engine making a Kohler engine dependable dependability you can count on Here are some reasons why Efficient overhead valve design and full pressure lubrication provide ma...

Page 4: ...xtremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventilated unoccupied buildings away from sparks or flames Do not fill the fuel tank while t...

Page 5: ...MTBE by volume are approved as a fuel for Kohler engine Other gasoline ether blends are not approved Engine Identification Numbers When ordering parts or in any communication involving an engine alway...

Page 6: ...are clean and unobstructed Check that the air cleaner components and all shrouds equipment covers and guards are in place and securely fastened Check that any clutches or transmissions are disengaged...

Page 7: ...pment may be operated during the warm up period but it may be necessary to leave the choke partially on until the engine warms up Stopping 1 Remove the load by disengaging all PTO attachments 2a For e...

Page 8: ...llows 1 Make sure the engine is stopped level and is cool so the oil has had time to drain into the sump 2 To keep dirt grass clippings etc out of the engine clean the area around the oil fill cap dip...

Page 9: ...nt extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the L mark or over the F mark on the dipstick Oil Sentry Some...

Page 10: ...to but not over the F mark on the dipstick Service Precleaner and Air Cleaner Element This engine is equipped with a replaceable high density paper air cleaner element Most engines are also equipped w...

Page 11: ...k plug in a machine using abrasive grit Some grit could remain in the spark plug and enter the engine causing extensive wear and damage Service Paper Element Every 100 hours of operation replace the p...

Page 12: ...n result Troubleshooting If engine troubles are experienced that appear to be fuel system related check the following areas before adjusting the carburetor Make sure the fuel tank is filled with clean...

Page 13: ...decrease as the needle is turned in lean Note the position of the needle Lean Rich Adjust to Midpoint Figure 12 Optimum Low Idle Fuel Setting 3 Low Idle Speed Setting Place the throttle control into t...

Page 14: ...a clean dry place Parts Ordering The engine Model Specification and Serial Numbers are required when ordering replacement parts from your Kohler Engine Service Dealer These numbers are found on the i...

Page 15: ...Kohler Co Attn Engine Warranty Service Dept Kohler Wisconsin 53044 ENGINE DIVISION KOHLER CO KOHLER WISCONSIN 53044 KOHLER CO FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS LIMITED WARRANTY SMALL OFF...

Page 16: ...unit if equipped Catalytic muffler if equipped Carburetor or fuel injection system Fuel metering valve if equipped Fuel lines if equipped Spark advance module if equipped Air filter fuel filter and s...

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