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WARNING: Accidental Starts!

Before extending and checking retractable starter rope,

remove the spark plug lead to prevent the engine from

starting accidentally. Make sure the equipment is in

neutral.

For an Electric Start Engine –

 Activate the

starter switch. Release the switch as soon as the

engine starts.

NOTE: Do not crank the engine continuously for

more than 10 seconds at a time. If the

engine does not start, allow a 60 second

cool down period between starting

attempts. Failure to follow these

guidelines can burn out the starter motor.

NOTE: Upon start-up, a metallic ticking may

occur. This is caused by hydraulic lifter

leakdown during storage. Run the engine

for 5 minutes. The noise will normally

cease in the first minute. If noise

continues, run the engine at mid-throttle

for 20 minutes. If noise persists, take the

engine to your local Kohler Service outlet.

NOTE: If the engine develops sufficient speed to

disengage the starter but does not keep

running (a false start), engine rotation

must be allowed to come to a complete

stop before attempting to restart the

engine. If the starter is engaged while the

flywheel is rotating, the starter pinion and

flywheel ring gear may clash, resulting in

damage to the starter.

If the starter does not turn the engine over, shut

off starter immediately. Do not make further

attempts to start the engine until the condition is

corrected. Do not jump start using another battery

(refer to “Battery”). See your Kohler Engine

Service Dealer for trouble analysis.

3.

For Operation –

 After the engine starts, move the

throttle/choke control from the 

“fast/choke on”

position and set the desired engine operating

speed (between the 

“slow”

 and 

“fast”

 position).

The engine/equipment may be operated during

the warm-up period, but it may be necessary to

leave the choke partially on until the engine warms

up.

Stopping

1. Remove the load by disengaging all PTO

attachments.

2a.

For engines without a shutdown solenoid:

Move the throttle to the 

‘‘slow‘‘

 or 

‘‘low’’

 idle

position. Allow the engine to run at idle for 30-60

seconds; then stop the engine.

b.

For engines equipped with a shutdown

solenoid: 

Position the throttle control somewhere

between half and full throttle; then stop the engine.

Battery

A 12 volt battery is normally used. Refer to the

operating instructions of the equipment this engine

powers for specific battery requirements.

If the battery charge is not sufficient to crank the

engine, recharge the battery (see page 12).

Operating

Angle of Operation

This engine will operate continuously at angles up

to 25°. Check oil level to assure crankcase oil level is

at the “F” mark on the dipstick.

Refer to the operating instructions of the equipment

this engine powers. Because of equipment design or

application, there may be more stringent restrictions

regarding the angle of operation.

NOTE: Do not operate this engine continuously at

angles exceeding 25° in any direction. Engine

damage could result from insufficient

lubrication.

Cooling

NOTE: If debris builds up on the grass screen or

other cooling air intake areas, stop the engine

immediately and clean. Operating the engine

with blocked or dirty air intake and cooling

areas can cause extensive damage due to

overheating.

WARNING: Hot Parts!

Engine components can get extremely hot from

operation. To prevent severe burns, do not touch these

areas while the engine is running–or immediately after

it is turned off. Never operate the engine with heat

shields or guards removed.

Engine Speed

NOTE: Do not tamper with the governor setting to

increase the maximum engine speed.

Overspeed is hazardous and will void the

engine warranty.

All manuals and user guides at all-guides.com

Summary of Contents for Comand Series

Page 1: ...1 OWNER S MANUAL COMMAND SERIES CV11 CV12 5 CV13 CV14 CV15 CV16 CV460 CV490 VERTICAL CRANKSHAFT All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 2: ...gine is hot or running since spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Do not start the engine near spilled fuel Never use gasoline as a cleaning agent Rotating Parts Keep hands feet hair and clothing away from all moving parts to prevent injury Never operate the engine with covers shrouds or guards removed Hot Parts Engine components can get extremely...

Page 3: ...to each engine making a Kohler engine dependable dependability you can count on Here are some reasons why Efficient overhead valve design and full pressure lubrication provide maximum power torque and reliability under all operating conditions Dependable maintenance free electronic ignition ensures fast easy starts time after time Kohler engines are easy to service All routine service areas like t...

Page 4: ... its vapors can explode if ignited Store gasoline only in approved containers in well ventilated unoccupied buildings away from sparks or flames Do not fill the fuel tank while the engine is hot or running since spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Do not start the engine near spilled fuel Never use gasoline as a cleaning agent Blower Housing Air ...

Page 5: ...roved as a fuel for Kohler engine Other gasoline ether blends are not approved Engine Identification Numbers When ordering parts or in any communication involving an engine always give the Model Specification and Serial Numbers of the engine The engine identification numbers appear on a decal affixed to the engine shrouding Include letter suffixes if there are any Figure 4 Engine Identification La...

Page 6: ...that the air cleaner components and all shrouds equipment covers and guards are in place and securely fastened Check that any clutches or transmissions are disengaged or placed in neutral This is especially important on equipment with hydrostatic drive The shift lever must be exactly in neutral to prevent resistance which could keep the engine from starting WARNING Lethal Exhaust Gases Engine exha...

Page 7: ...during the warm up period but it may be necessary to leave the choke partially on until the engine warms up Stopping 1 Remove the load by disengaging all PTO attachments 2a For engines without a shutdown solenoid Move the throttle to the slow or low idle position Allow the engine to run at idle for 30 60 seconds then stop the engine b For engines equipped with a shutdown solenoid Position the thro...

Page 8: ...engine is stopped level and is cool so the oil has had time to drain into the sump 2 To keep dirt grass clippings etc out of the engine clean the area around the oil fill cap dipstick before removing it 3 Unthread and remove the oil fill cap dipstick wipe oil off Reinsert the dipstick into the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube See Figure 6 Figure 6 Chec...

Page 9: ...ar or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the L mark or over the F mark on the dipstick Oil Sentry Some engines are equipped with an optional Oil Sentry oil pressure switch If the oil pressure decreases below an acceptable level the Oil Sentry will either shut off the engine or activate a warning signal depending on the app...

Page 10: ...mark on the dipstick Service Precleaner and Air Cleaner Element This engine is equipped with a replaceable high density paper air cleaner element Most engines are also equipped with an oiled foam precleaner which surrounds the paper element See Figure 9 Check the air cleaner daily or before starting the engine Check for a buildup of dirt and debris around the air cleaner system Keep this area clea...

Page 11: ... grit Some grit could remain in the spark plug and enter the engine causing extensive wear and damage Service Paper Element Every 100 hours of operation replace the paper element if equipped with a precleaner Check every 25 hours of operation if not equipped with a precleaner More often under extremely dusty or dirty conditions 1 Loosen the air cleaner cover knob and remove the cover Remove the wi...

Page 12: ...ng If engine troubles are experienced that appear to be fuel system related check the following areas before adjusting the carburetor Make sure the fuel tank is filled with clean fresh gasoline Make sure the fuel tank cap vent is not blocked and that it is operating properly Wire Gauge Ground Electrode Spark Plug Gap Figure 10 Servicing Spark Plug Battery Charging WARNING Explosive Gas Batteries p...

Page 13: ... is turned in lean Note the position of the needle Lean Rich Adjust to Midpoint Figure 12 Optimum Low Idle Fuel Setting 3 Low Idle Speed Setting Place the throttle control into the idle or slow position Set the low idle speed to 1200 RPM 75 RPM by turning the low idle speed adjusting screw in or out Check the speed using a tachometer NOTE The actual low idle speed depends on the application refer ...

Page 14: ...ts Ordering The engine Model Specification and Serial Numbers are required when ordering replacement parts from your Kohler Engine Service Dealer These numbers are found on the identification plate which is affixed to the engine shrouding Include letter suffixes if there are any See Engine Identification Numbers on page 5 Always insist on genuine Kohler parts All genuine Kohler parts meet strict s...

Page 15: ...Warranty Service Dept Kohler Wisconsin 53044 ENGINE DIVISION KOHLER CO KOHLER WISCONSIN 53044 KOHLER CO FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS LIMITED WARRANTY SMALL OFF ROAD ENGINES The U S Environmental Protection Agency EPA the California Air Resources Board CARB and Kohler Co are pleased to explain the Federal and California Emission Control Systems Warranty on your small off road equ...

Page 16: ...r if equipped Carburetor or fuel injection system Fuel metering valve if equipped Fuel lines if equipped Spark advance module if equipped Air filter fuel filter and spark plugs only Crankcase breather to first scheduled replacement point LIMITATIONS This Emission Control Systems Warranty shall not cover any of the following a repair or replacement required because of misuse or neglect improper mai...

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