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Barrus Shire 15 Work Boat YM, Original Instruction, Page: 1 / 44

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Barrus Shire 15 Work Boat YM Original Instruction Download Page 1

ORIGINAL INSTRUCTION 

 

RDG603A24 

– Issue 13 

 

 

 

 

 

WORK BOAT YM ENGINE

 

MANUAL 

 

 

For the following engine models: 

 Shire

 

15,20,25,30

 

WB

 

YM 

 

Addendum to the Yanmar Marine Engines Manual & PRM Owners 

Handbook / Technodrive Operating Manual 

Summary of Contents for Shire 15 Work Boat YM

Page 1: ...L INSTRUCTION RDG603A24 Issue 13 WORK BOAT YM ENGINE MANUAL For the following engine models Shire 15 20 25 30 WB YM Addendum to the Yanmar Marine Engines Manual PRM Owners Handbook Technodrive Operating Manual ...

Page 2: ...ert symbol appears throughout the manual It means attention be alert as your safety is involved Please read and follow the message that appears after the safety alert symbol NOTICE This indicates a situation which can cause damage to the machine personal property and or the environment or cause the equipment to operate improperly CAUTION This indicates a hazardous situation which if not avoided co...

Page 3: ... enter your engine serial number in the space provided above Please quote the engine identification number during any enquiry or when ordering spare parts Information about the engine serial number and its location on the engine can be found in SECTION 2 of the manual ...

Page 4: ...ad it carefully in conjunction with the Yanmar and PRM Gearbox Technodrive Gearbox Manuals and familiarise yourself with the engine and its parts before operation The information and recommendations given in this manual are based on the latest information available at the time of publication E P Barrus reserve the right to change the specification of its products and manuals without prior notice D...

Page 5: ...ction on the Service Record Card located at the back of this manual regarding hand over and commissioning of boat Failure to complete and return the registration form to E P Barrus will result in the warranty period starting from the date of engine manufacture NOT from the date of purchase PRM Gearboxes are covered by a three 3 year warranty for recreation users and two 2 years for commercial user...

Page 6: ...nner inconsistent with the recommended operation duty cycle section of the Owner s Manual accident submersion improper installation proper installation specification and techniques are set forth in the Operations and First time running sections in this manual use of an accessory or part not manufactured or sold by us or alteration or removal of parts Expenses related to crane out launch towing sto...

Page 7: ...e 25 Work Boat YM 15 4 Shire 30 Work Boat YM 16 5 Shire 30 Work Boat M YM 17 6 Engine Mounts 18 SECTION 4 Control Panel 19 1 Basic Control Panel 19 2 Standard Control Panel 19 3 Deluxe Control Panel 20 4 Control Panel Overview 20 5 Warning Light Procedure 20 6 Overall Dimensions of the Basic Control Panel 23 7 Overall Dimensions of the Standard Control Panel 23 8 Overall Dimensions of the Deluxe C...

Page 8: ... 5 Primary Fuel Filter Change 31 6 Control Panel Maintenance 32 SECTION 7 Service Schedule 33 1 Specifications and Capacities 33 2 Service Intervals 34 SECTION 8 Wiring Diagrams 35 1 Shire to Yanmar Extension Loom 35 2 Basic Control Panel Wiring Diagram 36 3 Standard Control Panel Wiring Diagram 37 4 Deluxe Control Panel Wiring Diagram 38 SECTION 9 Technical Data 39 1 Dry Weight of Engine Data 39 ...

Page 9: ...y maintenance or repairs 2 Lifting DANGER CRUSH HAZARD NEVER STAND UNDER A HOISTED ENGINE IF THE HOIST MECHANISM FAILS THE ENGINE WILL FALL ON YOU CAUSING SERIOUS INJURY OR DEATH The Lifting points supplied with the engine are for lifting the engine gearbox only A suitable spreader bar must be employed to prevent over stressing either bracket during any lift 3 Rotating Shafts and Belts WARNING SEV...

Page 10: ...AZARD WAIT UNTIL THE EXHAUST COOLS BEFORE YOU TOUCH IT Exhaust gases may have temperatures as high as 650 C and contain elements which are harmful if ingested It is therefore essential that exhaust systems are gas tight and lagged to prevent accidental burning and inhalation of exhaust gases when inside the boat cabin 5 Launching and Lifting Boats Care must be taken when launching or craning new b...

Page 11: ... away from the battery NO SMOKING Batteries contain sulphuric acid if splashed on skin or eyes flush well with water and seek medical advice Keep battery tops and battery compartment ventilated at all times If disconnecting the battery remove the earth lead FIRST and re connect it last If charging the battery ensure that the charger is switched off before connecting and disconnecting Do not tip th...

Page 12: ... Abbreviation Type of Engine Description WB Work Boat Seawater Heat Exchanger cooled dry exhaust manifold with either a dry exhaust system same as a Canal Boat or water injected exhaust system Can also be used for sea going applications Note There are a number of optional extras that may be fitted to an engine that are not listed here A list of Shire part numbers can be found in Section 10 Shire P...

Page 13: ...Boat YM Figure 2 Shire 15 Left Side Viewed from front Figure 3 Shire 15 Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Water Pump Description 2 Gearbox 3 Primary Fuel Filter 4 Engine Sump Pump ...

Page 14: ...hire 20 Left Side Viewed from front Figure 5 Shire 20 Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Water Pump Description 2 Gearbox 3 Primary Fuel Filter 4 Engine Sump Pump ...

Page 15: ...hire 25 Left Side Viewed from front Figure 7 Shire 25 Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Water Pump Description 2 Gearbox 3 Primary Fuel Filter 4 Engine Sump Pump ...

Page 16: ...Side Viewed from front Figure 9 Shire 30 Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Water Pump Description 2 Zinc Anode 3 Gearbox 4 Primary Fuel Filter 5 Engine Sump Pump 6 Oil Cooler ...

Page 17: ...ire 30 M Left Side Viewed from front Figure 11 Shire 30 M Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Water Pump Description 2 Gearbox 3 Primary Fuel Filter 4 Engine Sump Pump ...

Page 18: ...tted to the front and the rear of the engine have different numbers stamped on them The front mounts have a 100 stamped on them and the rear mounts have a 75 stamped on them The mounts should not be changed front to rear or rear to front as they are designed to carry different loads Figure 12 Engine Mounts Front of engine Rear of engine ...

Page 19: ...perature Warning Light 4 Oil Pressure Warning Light 5 Alternator Charge Warning Light 6 Glow Plug Light 7 Heat Start Button 8 Key Flap and Ignition Switch 9 Stop Button Description 1 Tachometer Gauge 2 Hour Meter 3 Water Temperature Warning Light 4 Oil Pressure Warning Light 5 Alternator Charge Warning Light 6 Glow Plug Light 7 Heat Start Button 8 Key Flap and Ignition Switch 9 Stop Button ...

Page 20: ...er temperature warning light and glow plug light operate slightly differently The water temperature warning light will only come on for a brief period of time when the ignition is first turned on as a bulb check It will then only illuminate in the case of the engine coolant temperature exceeding the maximum safety level The glow plug light will come on when the ignition is first turned on for 5 8 ...

Page 21: ...ndicate a fault and is a normal function for the control panel If any of the warning lights on the control panel come on whilst the engine is running please follow the correct procedure as shown in the following table In the event of a fault only trained and qualified personnel should undertake repairs on the engine ...

Page 22: ...arning Light Stop the engine immediately Contact your local dealer Failure to stop the engine may result in permanent engine damage 5 Alternator Charge Warning Light This indicates that the alternator has stopped charging The engine can still be operated for a short period of time Contact your local dealer 6 Glow Plug Light This indicates that the cold start system is operating If the light fails ...

Page 23: ... 6 Overall Dimensions of the Basic Control Panel All Dimensions are in mm Figure 16 Basic Control Panel Dimensions 7 Overall Dimensions of the Standard Control Panel All Dimensions are in mm Figure 17 Standard Control Panel Dimensions ...

Page 24: ...RDG603A24 Issue 13 Page 24 of 44 8 Overall Dimensions of the Deluxe Control Panel All Dimensions are in mm Figure 18 Deluxe Control Panel Dimensions ...

Page 25: ...bserve warning lights and gauges on deluxe panel Note The engine water temperature overheat warning light will only come on for a brief period of time when the ignition is first turned on as a bulb check It will then only illuminate in the case of the engine coolant temperature exceeding the maximum safety level Turn key to start and hold to crank Crank the engine for no more than 15 seconds Upon ...

Page 26: ...ds of time The use of additives will ensure that your engine fuel injection system is in top condition which should result in many years of smooth reliable operation without the cost and inconvenience of expensive breakdowns due to poor quality fuel It has also been found that improvements in fuel consumption and start ability are an added benefit of using this product Diesel fuel additive is avai...

Page 27: ... THE ENGINE OIL HOT ENGINE OIL MAY SPLASH AND BURN YOU Change the engine oil while the engine is still warm Remove the blanking plug in the sump pump spout 6mm Allen key Place a plastic tube over the spout and into a container Operate the pump handle to empty the sump Note Remember to refit the blanking plug afterwards To replace the engine oil and filter please follow the procedure as specified i...

Page 28: ...s still in place and in good condition before tightening Fit a new washer if required Refill the gearbox with oil to the upper mark on the dipstick Screw the dipstick in fully to establish level For a PRM Gearbox refer to the PRM owner manual for more details Page 6 in this manual contains details of oil specifications For the Technodrive Gearbox refer to the Technodrive operating manual for more ...

Page 29: ...k Filler Plug Drain Plug PRM 60 PRM 90 PRM 150 TMC 60A Figure 19 Location of Dipstick Filler Plug Drain Plug on Gearbox Level dipstick Filler Plug Level dipstick Filler Plug Magnetic Drain Plug viewed from underneath Level dipstick Drain Plug Level dipstick Drain Plug ...

Page 30: ...WARNING DIESEL FUEL IS HARMFUL TO SKIN MAKE SURE THE RELEVANT PERSONAL PROTECTION EQUIPMENT IS WORN Place a small drain bowl under the primary fuel filter water trap Loosen the drain screw located in the bottom of the fuel filter water trap Figure 20 Drain off any water Once the water has been drained retighten the drain screw It is unlikely the complete fuel system will require bleeding Run for 5...

Page 31: ...s located on or near the fuel tank Place a small drip tray under the filter body Remove the fuel filter using a filter strap wrench Unscrew the filter until loose then remove by hand Smear a small amount of clean fuel on all of the O ring seals that are supplied with the new filter element Screw the new element back into the filter head Tighten by hand only Turn the main boat fuel supply tap back ...

Page 32: ...ousing screw the nut back up and refit the wires To replace any gauge Release the panel from its mounting The gauges are accessible from the rear of the panel Unplug the wire connectors unscrew and pull the gauge out of the panel Replace the gauge and refit Reattach the wiring connectors Periodically squirt a lubricant into the key switch slot when the key has been removed A lubricant such as WD40...

Page 33: ...T PERSONAL PROTECTION EQUIPMENT IS WORN 1 Specifications and Capacities Specification of Coolants and Lubricants to use Component Lubricant PRM 60 ATF Automatic Transmission Fluid Oil PRM 90 ATF Automatic Transmission Fluid Oil PRM 150 Engine Oil TMC 60A ATF Automatic Transmission Fluid Oil Gearbox Oil Capacity Excluding Cooler Gearbox Capacity Litres Capacity Pints PRM 60 0 3 0 52 PRM 90 0 57 1 0...

Page 34: ... every 500 hours OR 12 Months Drain water every 50 hours OR Monthly Key Switch Lubricate Every 250 hours OR 12 Months As per instructions in Section 6 Control Panel Maintenance Water Pump Impellor 250 Hours Every 500 hours OR 12 Months Change more frequently if operating in shallow or sandy waters Whichever occurs first Only filters which meet the Recreational Craft Directive should be fitted to y...

Page 35: ...RDG603A24 Issue 13 Page 35 of 44 SECTION 8 Wiring Diagrams 1 Shire to Yanmar Extension Loom ...

Page 36: ...RDG603A24 Issue 13 Page 36 of 44 2 Basic Control Panel Wiring Diagram ...

Page 37: ...RDG603A24 Issue 13 Page 37 of 44 3 Standard Control Panel Wiring Diagram ...

Page 38: ...RDG603A24 Issue 13 Page 38 of 44 4 Deluxe Control Panel Wiring Diagram ...

Page 39: ...odel Dry Weight kg Shire 15 Work Boat YM 115kg Shire 20 Work Boat YM 132kg Shire 25 Work Boat YM 135kg Shire 30 Work Boat YM 148kg Shire 30 Work Boat M YM 135kg The dry weights stated are for the standard engine in each model range If a different gearbox or additional alternators are ordered the weight will change accordingly ...

Page 40: ...4399 enquiries tontomarine co uk Mobile Marine 01297 631821 mobilemarine btconnect com Darthaven Marina 01803 752242 admin darthaven co uk DORSET Purbeck Marine 01202 686592 purbeckmarine aol com Rob Perry Marine 01297 631314 sales robperrymarine co uk EAST SUSSEX Peter Leonard Marine 01273 515987 info plmarine com ESSEX French Marine Motors Ltd 01206 305233 01255 850303 info frenchmarine com HAMP...

Page 41: ...hen Goldsbrough Boats 01564 778210 andy sgboats com WILTSHIRE Foxhangers Marine 01380 828795 info foxhangers co uk WORCESTERSHIRE J L Pinder Son 01527 876438 sales jlpinderandsons co uk Starline Narrowboats 01684 874774 narrowboats starline demon co uk YORKSHIRE Rodley Boat Centre 01132 576132 John snowdenz ntlworld com MONMOUTHSHIRE Castle Narrowboats 01873 830001 castlenarrowboats btinternet com...

Page 42: ...001A3 RDG001A3 RDG001A3 Sea Water Pump Impellor RDG010A7 RDG010A7 RDG010A7 RDG010A7 RDG010A7 Sea Water Pump O Ring X02173476 X02173476 X02173476 X02173476 X02173476 120A Alternator Belt 128790 77580 128790 77580 128990 77580 128990 77580 128990 77580 Sea Water Pump Belt 104511 78780E 104511 78780E 25111 002100 25111 002100 25111 002100 Control Panel Not available on a Shire 15 Work Boat YM Engine ...

Page 43: ... wide with a 5mm depth 3 3kW 4 4hp at 3000rpm is the maximum power that can be taken from the front power take stub shaft The maximum overhang is 50mm Crank Driven Water Pump Option SS1716 If a crank driven pump is required the part number RDG9079564 and the relevant fitting kit can be ordered as an option Please be aware that the front power take Stub option cannot be fitted to the engine if the ...

Page 44: ...gned Boat Builder Stamp Commission of Boat and Hand Over to Customer Date Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Please refer to Owner s Manual for service intervals PDI 1st 2nd 3rd 4th 5th 6th ...

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