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11

7. When replacement is necessary order genuine

Kohler parts.

Clean Air Intake/Cooling Areas

To ensure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine

are kept clean 

at all times

.

Every 

100 hours

 of operation (more often under

extremely dusty, dirty conditions), remove the blower

housing and other cooling shrouds. Clean the cooling

fins and external surfaces as necessary. Make sure the

cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass

screen, dirty or plugged cooling fins, and/or

cooling shrouds removed, will cause engine

damage due to overheating.

Ignition System

This engine is equipped with a dependable electronic

magneto ignition system. Other than periodically

checking/replacing the spark plug, no maintenance,

timing, or adjustments are necessary or possible with

this system.

In the event starting problems should occur which are

not corrected by replacing the spark plug, see your

Kohler Engine Service Dealer for trouble analysis.

Check Spark Plug

Every 

200 hours

 of operation, remove the spark plug,

check condition, and reset the gap or replace with a

new plug as necessary. The standard spark plug is a

Champion

®

 RC12YC (Kohler Part No. 12 132 02-S). A

high-performance spark plug, Champion

®

 Premium

Gold 2071 (used on Pro Series engines, Kohler Part

No. 12 132 06-S) is also available. Equivalent alternate

brand plugs can also be used.

1. Before removing the spark plug, clean the area

around the base of the plug to keep dirt and debris

out of the engine.

2. Remove the plug and check its condition.

Replace the plug if worn or reuse is questionable.

NOTE: Do not clean the spark plug in a machine

using abrasive grit. Some grit could

remain in the spark plug and enter the

engine causing extensive wear and

damage.

Service Paper Element

Every 

100 hours

 of operation replace the paper

element, if equipped with a precleaner. Check every 

25

hours

 of operation if not equipped with a precleaner.

(More often under extremely dusty or dirty conditions.)

1. Loosen the air cleaner cover knob and remove the

cover. Remove the wing nut and remove the air

cleaner element with precleaner (if so equipped).

Remove the precleaner from the element and

service as necessary.

2. Do not wash the paper element or 

use

pressurized air,

 as this will damage the element.

Replace a dirty, bent, or damaged element with a

genuine Kohler element. Handle new elements

carefully; do not use if the sealing surfaces are

bent or damaged.

3. When servicing the air cleaner, check the air

cleaner base. Make sure it is secured and not

damaged. Also, check the air cleaner cover for

damage or improper fit. Replace all damaged air

cleaner components.

4. If any loose dirt or debris fell on the air cleaner

base when the element was removed, carefully

remove it and wipe the base clean. Be careful that

none of it drops into the intake throat. Check the

condition of the rubber seal on the air cleaner

stud. If condition is questionable in any way,

replace it with the new seal packaged with the

replacement element.

5. Install the precleaner over the element. Install the

element with precleaner on the base and secure it

with the wing nut. Reinstall the cover and tighten

the knob securely.

6. When replacement is necessary order genuine

Kohler parts.

CV11-CV16

CV460, CV490

Standard

12 083 08-S

-

U.L. Approved

12 083 08-S

-

Extra Capacity

12 083 12-S

12 083 12-S

CV11-CV16

CV460, CV490

Standard

12 083 05-S (71 mm)

-

U.L. Approved 12 083 09-S (71 mm)

-

Extra Capacity 12 083 10-S (84 mm) 12 083 10-S

All manuals and user guides at all-guides.com

all-guides.com

Summary of Contents for Comand Series

Page 1: ...1 OWNER S MANUAL COMMAND SERIES CV11 CV12 5 CV13 CV14 CV15 CV16 CV460 CV490 VERTICAL CRANKSHAFT All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 2: ...gine is hot or running since spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Do not start the engine near spilled fuel Never use gasoline as a cleaning agent Rotating Parts Keep hands feet hair and clothing away from all moving parts to prevent injury Never operate the engine with covers shrouds or guards removed Hot Parts Engine components can get extremely...

Page 3: ...to each engine making a Kohler engine dependable dependability you can count on Here are some reasons why Efficient overhead valve design and full pressure lubrication provide maximum power torque and reliability under all operating conditions Dependable maintenance free electronic ignition ensures fast easy starts time after time Kohler engines are easy to service All routine service areas like t...

Page 4: ... its vapors can explode if ignited Store gasoline only in approved containers in well ventilated unoccupied buildings away from sparks or flames Do not fill the fuel tank while the engine is hot or running since spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Do not start the engine near spilled fuel Never use gasoline as a cleaning agent Blower Housing Air ...

Page 5: ...roved as a fuel for Kohler engine Other gasoline ether blends are not approved Engine Identification Numbers When ordering parts or in any communication involving an engine always give the Model Specification and Serial Numbers of the engine The engine identification numbers appear on a decal affixed to the engine shrouding Include letter suffixes if there are any Figure 4 Engine Identification La...

Page 6: ...that the air cleaner components and all shrouds equipment covers and guards are in place and securely fastened Check that any clutches or transmissions are disengaged or placed in neutral This is especially important on equipment with hydrostatic drive The shift lever must be exactly in neutral to prevent resistance which could keep the engine from starting WARNING Lethal Exhaust Gases Engine exha...

Page 7: ...during the warm up period but it may be necessary to leave the choke partially on until the engine warms up Stopping 1 Remove the load by disengaging all PTO attachments 2a For engines without a shutdown solenoid Move the throttle to the slow or low idle position Allow the engine to run at idle for 30 60 seconds then stop the engine b For engines equipped with a shutdown solenoid Position the thro...

Page 8: ...engine is stopped level and is cool so the oil has had time to drain into the sump 2 To keep dirt grass clippings etc out of the engine clean the area around the oil fill cap dipstick before removing it 3 Unthread and remove the oil fill cap dipstick wipe oil off Reinsert the dipstick into the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube See Figure 6 Figure 6 Chec...

Page 9: ...ar or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the L mark or over the F mark on the dipstick Oil Sentry Some engines are equipped with an optional Oil Sentry oil pressure switch If the oil pressure decreases below an acceptable level the Oil Sentry will either shut off the engine or activate a warning signal depending on the app...

Page 10: ...mark on the dipstick Service Precleaner and Air Cleaner Element This engine is equipped with a replaceable high density paper air cleaner element Most engines are also equipped with an oiled foam precleaner which surrounds the paper element See Figure 9 Check the air cleaner daily or before starting the engine Check for a buildup of dirt and debris around the air cleaner system Keep this area clea...

Page 11: ... grit Some grit could remain in the spark plug and enter the engine causing extensive wear and damage Service Paper Element Every 100 hours of operation replace the paper element if equipped with a precleaner Check every 25 hours of operation if not equipped with a precleaner More often under extremely dusty or dirty conditions 1 Loosen the air cleaner cover knob and remove the cover Remove the wi...

Page 12: ...ng If engine troubles are experienced that appear to be fuel system related check the following areas before adjusting the carburetor Make sure the fuel tank is filled with clean fresh gasoline Make sure the fuel tank cap vent is not blocked and that it is operating properly Wire Gauge Ground Electrode Spark Plug Gap Figure 10 Servicing Spark Plug Battery Charging WARNING Explosive Gas Batteries p...

Page 13: ... is turned in lean Note the position of the needle Lean Rich Adjust to Midpoint Figure 12 Optimum Low Idle Fuel Setting 3 Low Idle Speed Setting Place the throttle control into the idle or slow position Set the low idle speed to 1200 RPM 75 RPM by turning the low idle speed adjusting screw in or out Check the speed using a tachometer NOTE The actual low idle speed depends on the application refer ...

Page 14: ...ts Ordering The engine Model Specification and Serial Numbers are required when ordering replacement parts from your Kohler Engine Service Dealer These numbers are found on the identification plate which is affixed to the engine shrouding Include letter suffixes if there are any See Engine Identification Numbers on page 5 Always insist on genuine Kohler parts All genuine Kohler parts meet strict s...

Page 15: ...Warranty Service Dept Kohler Wisconsin 53044 ENGINE DIVISION KOHLER CO KOHLER WISCONSIN 53044 KOHLER CO FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS LIMITED WARRANTY SMALL OFF ROAD ENGINES The U S Environmental Protection Agency EPA the California Air Resources Board CARB and Kohler Co are pleased to explain the Federal and California Emission Control Systems Warranty on your small off road equ...

Page 16: ...r if equipped Carburetor or fuel injection system Fuel metering valve if equipped Fuel lines if equipped Spark advance module if equipped Air filter fuel filter and spark plugs only Crankcase breather to first scheduled replacement point LIMITATIONS This Emission Control Systems Warranty shall not cover any of the following a repair or replacement required because of misuse or neglect improper mai...

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