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16

Carburetor Troubleshooting and

Adjustments

In compliance with the government emission

standards, the carburetor is calibrated to deliver the

correct  fuel-to-air mixture to the engine under all

operating conditions. The carburetor cannot be

adjusted, except for low idle speed (RPM). Carburetor

servicing is to be performed by an authorized Kohler

Engine Service Dealer only. See Figure 24.

• Make sure fuel is reaching the carburetor. This

includes checking the fuel lines and fuel pump for

restrictions or faulty components, replace as

necessary.

• Make sure the air cleaner element and precleaner

are clean and properly secured.

• Make sure the air intake screen, blower housing,

and cooling surfaces of radiator are clean and free

of dirt and debris.

• Make sure cooling system is filled to the proper

level.

If, after checking the items listed above, the engine is

hard to start, runs roughly, or stalls at low idle speed, it

may be necessary to adjust or service the carburetor.

Adjust Carburetor

Start the engine and run at half throttle for 5 to 10

minutes to warm up. The engine must be warm before

making final settings.

Low idle speed (RPM) setting:

1. Place the throttle control into the 

“idle”

 or 

“slow”

position. Set the low idle speed to 

1200 RPM*

(± 75 RPM) by turning the low idle speed adjusting

screw 

in or out

. Check the speed using a

tachometer.

*NOTE: The actual low idle speed depends on the

application – refer to equipment

manufacturers recommendations. The

standard low idle speed is 1200 RPM.

2. If proper operation is not restored after adjusting

the low idle speed, carburetor servicing by an

authorized Kohler Engine Service Dealer may be

required.

Figure 24. Carburetor.

Troubleshooting

If engine troubles are experienced that appear to be

fuel system related, check the following areas before

adjusting the carburetor.

• Make sure the fuel tank is filled with clean, fresh

gasoline.

• Make sure the fuel tank cap vent is not blocked

and that it is operating properly.

• If the fuel tank is equipped with a shut-off valve,

make sure it is open.

• If the engine is equipped with an in-line fuel filter,

make sure it is clean. Replace the filter if it is dirty

or restricted.

Fuel Line

Inlet

Idle Speed

Adjusting Screw

Fuel Shut-Off

Solenoid

Summary of Contents for Aegis 20 HP

Page 1: ...KOHLER AEGIS 20 23 HP LIQUID COOLED VERTICAL CRANKSHAFT OWNER S MANUAL...

Page 2: ...njury to yourself and others To insure safe operations please read the following statements and understand their meaning Also refer to your equipment owner s manual for other important safety informat...

Page 3: ...d ground spark plug leads before servicing WARNING Electrical Shock Never touch electrical wires or components while the engine is running They can be sources of electrical shock CAUTION Electrical Sh...

Page 4: ...t is recommended Such a container is easier to handle and helps eliminate spillage during refueling Do not use gasoline left over from the previous season to minimize gum deposits in your fuel system...

Page 5: ...n engine always give the Model Specification and Serial Numbers of the engine The engine identification numbers appear on a decal affixed to the engine blower housing Include letter suffixes if there...

Page 6: ...he throttle control midway between the slow and fast positions Place the choke control into the on position 2 Start the engine by activating the key switch Release the switch as soon as the engine sta...

Page 7: ...Area page 14 High Temperature Sensor Some engines are equipped with a high temperature sensor mounted in the cooling system If the safe operating temperature is exceeded it will either shut off the en...

Page 8: ...as1 Replace fuel filter Every 25 Hours Daily or Before Starting Engine Every 100 Hours Annually or Every 200 Hours Change oil and oil filter more frequently under severe conditions Check spark plug co...

Page 9: ...e oil Change the oil and oil filter as follows see Figure 7 1 To keep dirt debris etc out of the engine clean the area around the oil fill cap dipstick before removing it 2 Remove one of the oil drain...

Page 10: ...the coolant level in the overflow reservoir and clean away any debris accumulation daily or before each use At the same time inspect the hoses and all connections for signs of leakage Servicing Engin...

Page 11: ...of all the old coolant properly according to local regulations Figure 14 Tipping Bracket Away after Removing Reservoir Cap Loosen Screws Figure 15 Removing Reservoir Figure 11 Removing Radiator Cap 4...

Page 12: ...ant Recommendations Section refer to the anti freeze manufacturers instructions on the container but do not exceed 70 anti freeze 3 Fill the radiator with the coolant mixture Allow coolant to drain in...

Page 13: ...ulation If required the screen assembly may also be separated from the upper blower housing by unsnapping it from the underside See Figures 18 19 and 20 Check all parts for wear cracks or damage Repla...

Page 14: ...e with a blocked air intake screen dirty or plugged radiator cooling fins and or cooling shrouds removed will cause engine damage due to overheating 3 Unhook the element retaining strap and remove the...

Page 15: ...ld remain in the spark plug and enter the engine causing extensive wear and damage 3 Check the gap using a wire feeler gauge Adjust the gap to 0 76 mm 0 030 in by carefully bending the ground electrod...

Page 16: ...n at half throttle for 5 to 10 minutes to warm up The engine must be warm before making final settings Low idle speed RPM setting 1 Place the throttle control into the idle or slow position Set the lo...

Page 17: ...uel system must be completely emptied or the gasoline must be treated with a stabilizer to prevent deterioration If you choose to use a stabilizer follow the manufacturers recommendations and add the...

Page 18: ...n residential are warranted for one 1 year from date of purchase except catalytic mufflers which are warranted for two 2 years This warranty does not apply to defects caused by casualty or unreasonabl...

Page 19: ...or warranty repairs the engine must be presented to a Kohler Co service center as soon as a problem exists Call 1 800 544 2444 or access our web site at www kohlerengines com for the names of the near...

Page 20: ...maintenance of the engine Kohler Co recommends that all receipts and records covering the performance of regular maintenance be retained in case questions arise If the engine is resold during the warr...

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