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7. Reinstall the reservoir, engaging the two lower

molded protrusions in the mounting holes of the

support bracket. Engage the top bracket around

the upper protrusion. Hold it in this position and

torque the screws to 

7.3 N·m (65 in. lb.)

.

8. Reinstall the reservoir cap. Do not kink/pinch the

hose.

9. Flush the cooling system (see ‘‘Flushing Cooling

System’’).

Flushing Cooling System

With system properly drained:

1. Fill the cooling system with clean water and a

cooling system cleaner recommended for

aluminum engines. Follow the directions on the

container.

2. Reinstall and tighten the radiator cap.

3. Reinstall the upper blower housing assembly.

Secure with the retaining straps.

4. Start and run the engine for five minutes, or until it

reaches operating temperature. Stop the engine

and allow it to cool.

5. Remove the upper blower housing and drain the

cooling system (Refer to ‘‘Draining Cooling

System’’).

6. Fill the cooling system (see ‘‘Filling Cooling

System’’).

7. Reinstall the upper blower housing and screen

assembly.

Filling Cooling System

1. Check the condition of cooling system hoses,

clamps, and associated components. Replace as

required.

2. Mix equal parts of ethylene glycol anti-freeze and

distilled or deionized water (see ‘‘Coolant

Recommendations’’ on page 5). For extremely

cold temperature applications or protection

outside the limits listed in the ‘‘Coolant

Recommendations’’ Section, refer to the anti-

freeze manufacturers instructions on the

container, but do not exceed 70% anti-freeze.

3. Fill the radiator with the coolant mixture. Allow

coolant to drain into the lower areas. Fill the

overflow reservoir to a level between the ‘‘Max.

Level’’ and ‘‘Min. Level’’ marks. See Figure 10.

Reinstall the radiator and reservoir caps.

4. Reinstall the upper blower housing and screen

assembly. Start and run the engine for five

minutes. Stop the engine and cool.

5. Remove the blower housing and recheck coolant

level in reservoir. Coolant level should be between

the ‘‘Max. Level’’ and ‘‘Min. Level’’ marks. Add

coolant to reservoir if required. See Figure 10.

6. Reinstall the upper blower housing and screen

assembly. Secure with the retaining straps.

Service Precleaner and Air Cleaner Element

This engine is equipped with a replaceable, high

density paper air cleaner element surrounded by an

oiled foam precleaner, located under the upper blower

housing. See Figure 16.

Check the air cleaner and air intake screen 

daily or

before starting the engine

. Check for a buildup of dirt

and debris around the air cleaner system. Keep these

areas clean. Also check for loose or damaged

components. Replace all bent or damaged air cleaner

components. 

Do not

 operate the engine without the

upper blower housing and screen assembly installed.

NOTE: Operating the engine with loose, damaged, or

missing air intake components can allow

unfiltered air into the engine, causing

premature wear and failure.

Figure 16. Air Cleaner Assembly.

Precleaner

Element

Summary of Contents for Aegis 20 HP

Page 1: ...KOHLER AEGIS 20 23 HP LIQUID COOLED VERTICAL CRANKSHAFT OWNER S MANUAL...

Page 2: ...njury to yourself and others To insure safe operations please read the following statements and understand their meaning Also refer to your equipment owner s manual for other important safety informat...

Page 3: ...d ground spark plug leads before servicing WARNING Electrical Shock Never touch electrical wires or components while the engine is running They can be sources of electrical shock CAUTION Electrical Sh...

Page 4: ...t is recommended Such a container is easier to handle and helps eliminate spillage during refueling Do not use gasoline left over from the previous season to minimize gum deposits in your fuel system...

Page 5: ...n engine always give the Model Specification and Serial Numbers of the engine The engine identification numbers appear on a decal affixed to the engine blower housing Include letter suffixes if there...

Page 6: ...he throttle control midway between the slow and fast positions Place the choke control into the on position 2 Start the engine by activating the key switch Release the switch as soon as the engine sta...

Page 7: ...Area page 14 High Temperature Sensor Some engines are equipped with a high temperature sensor mounted in the cooling system If the safe operating temperature is exceeded it will either shut off the en...

Page 8: ...as1 Replace fuel filter Every 25 Hours Daily or Before Starting Engine Every 100 Hours Annually or Every 200 Hours Change oil and oil filter more frequently under severe conditions Check spark plug co...

Page 9: ...e oil Change the oil and oil filter as follows see Figure 7 1 To keep dirt debris etc out of the engine clean the area around the oil fill cap dipstick before removing it 2 Remove one of the oil drain...

Page 10: ...the coolant level in the overflow reservoir and clean away any debris accumulation daily or before each use At the same time inspect the hoses and all connections for signs of leakage Servicing Engin...

Page 11: ...of all the old coolant properly according to local regulations Figure 14 Tipping Bracket Away after Removing Reservoir Cap Loosen Screws Figure 15 Removing Reservoir Figure 11 Removing Radiator Cap 4...

Page 12: ...ant Recommendations Section refer to the anti freeze manufacturers instructions on the container but do not exceed 70 anti freeze 3 Fill the radiator with the coolant mixture Allow coolant to drain in...

Page 13: ...ulation If required the screen assembly may also be separated from the upper blower housing by unsnapping it from the underside See Figures 18 19 and 20 Check all parts for wear cracks or damage Repla...

Page 14: ...e with a blocked air intake screen dirty or plugged radiator cooling fins and or cooling shrouds removed will cause engine damage due to overheating 3 Unhook the element retaining strap and remove the...

Page 15: ...ld remain in the spark plug and enter the engine causing extensive wear and damage 3 Check the gap using a wire feeler gauge Adjust the gap to 0 76 mm 0 030 in by carefully bending the ground electrod...

Page 16: ...n at half throttle for 5 to 10 minutes to warm up The engine must be warm before making final settings Low idle speed RPM setting 1 Place the throttle control into the idle or slow position Set the lo...

Page 17: ...uel system must be completely emptied or the gasoline must be treated with a stabilizer to prevent deterioration If you choose to use a stabilizer follow the manufacturers recommendations and add the...

Page 18: ...n residential are warranted for one 1 year from date of purchase except catalytic mufflers which are warranted for two 2 years This warranty does not apply to defects caused by casualty or unreasonabl...

Page 19: ...or warranty repairs the engine must be presented to a Kohler Co service center as soon as a problem exists Call 1 800 544 2444 or access our web site at www kohlerengines com for the names of the near...

Page 20: ...maintenance of the engine Kohler Co recommends that all receipts and records covering the performance of regular maintenance be retained in case questions arise If the engine is resold during the warr...

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