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K430X2 Dual Twin Foaming Characteristics Test Bath 

Operation and Instruction Manual 

 

K430X2-Manual

    

 

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9-

 

3  Getting Started 

 

The  instructions  for  preparing  the  equipment 

assume  that  the  user  is  aware  of  the  contents  of 
this  document,  which  lists  the  warranty  conditions 
and important precautions.

 

 

3.1  Packing List

 

 

  K430X2 

Foaming 

Characteristics 

Test 

Apparatus including: 
- (4) 1000mL Test Cylinders (K43012) 
- (4) Calibrated and Certified Diffuser Stones  
  (344-100-01C) 
- (4) Air Delivery Tube Assemblies (K430-3A) 
- (4) Air Outlet Tubes (K430-0-13) 
- (4) Rubber Stoppers (K430-0-8) 
- (2) 12 x 18 Pyrex Bath Jar (332-001-003) 
-(1

) 18” Safety Shield and Base (K23425-00000) 

- (1) Test Tube Rack (K43002-0-13) 

 

  K430X2-Manual

 

Dual 

Twin 

Foaming 

Characteristics  Test  Apparatus  Operation  and 
Instruction Manual 
 

3.2  Unpacking 

 

1. 

Check  Shock Watch  Label  on  Cardboard  Box 
for  indication  of  rough  handling  and  possible 
damage.  

 

2. 

Check  labeling  for  correct  orientation  of 
instrument. (e.g. This Side Up) 

 

3. 

Carefully  open  top  of  box  with  box  cutter  and 
remove packing foam.  

 

4. 

Look inside bath from top of box, to verify that 
the Glass Bath Jar is in tact.  

 

5. 

Make  two  additional  vertical  cuts,  using  box 
cutter,  along  length  of  two  sides  of  the  box 
and remove packing foam.  

 

6. 

Extract  instrument  and  place  on  suitable  cart 
for transportation to work area / lab bench.  

 

WARNING:

 Be sure two or more individuals 

are  available  for  extracting  and  lifting  instrument 
from  box  to  cart  and  from  cart  to  bench. 
Individuals  must  lift  in  accordance  to  proper 
technique. See Figure below.  

 

 

 

7. 

Lift instrument from cart and place on bench.  
 

8. 

Ensure  that  all  parts  listed  on  the  packing  list 
are  present.  Inspect  the  unit  and  all 
accessories  for  damage.  If  any  damage  is 
found,  keep  all  packing  materials  and 
immediately  report  the  damage  to  the  carrier. 
We  will  assist  you  with  your  claim,  if 
requested.  When  submitting  a  claim  for 
shipping  damage,  request  that  the  carrier 
inspect the shipping container and equipment. 
Do not return goods to Koehler without written 
authorization.  

 

3.3  Setup 

 

Equipment Placement.

 Place the base on a firm, 

level  table  in  an  area  with  adequate  ventilation  or 
in  a  hood.  The  unit  may  be  leveled  by  making 
minor  turning  adjustments  to  the  feet  located  at 
the base of the unit. Please note that Koehler does 
not supply a level with this equipment.  
 
Install  the  borosilicate  test  jars.  Fill  each  jar  with 
appropriate  bath  medium  as  per  ASTM  D892. 
Please  see  section  5.1  for  further  details  on 
appropriate bath medium.  
 
Install  the  bath  top  assemblies  on  the  jars  and 
plug the control cables into the receptacles on the 
base  unit.  Refer  to  section  4.2  and  4.3  for  proper 
location of tops. Left Bath = Cold Bath. Right Bath 
= Hot Bath.  
 
Install  the  RTD  probes  in  each  bath  tops  with  the 
corks / thermometer probe holders provided 
 

Environmental  Conditions: 

The  instrument 

environment  must  comply  with  the  following 
conditions for proper setup: 

 

  No / Low Dust 

 

  No direct sunlight 

 

  Not near heating or AC ventilation ducts 

 

  No Vibrations 

 

  Clearance from other instruments 

Summary of Contents for K430X2

Page 1: ...ohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing K430X2 Dual Twin Foaming Characteristics Test Apparatus ...

Page 2: ......

Page 3: ...with the applicable standards set forth in this certification Specifications ASTM D892 IP 146 DIN 51566 FTM 791 3211 FTM 791 3213 NF T 60 129 This unit is tested before it leaves the factory to ensure total functionality and compliance to the above specifications and ASTM standards Test and inspection records are on file for verification Jesse Kelly Application Engineer Koehler Instrument Company ...

Page 4: ......

Page 5: ...K430X2 Dual Twin Foaming Characteristics Test Bath Operation and Instruction Manual K430X2 Manual 1 ...

Page 6: ...K430X2 Dual Twin Foaming Characteristics Test Bath Operation and Instruction Manual K430X2 Manual 2 ...

Page 7: ...asic information on subsequent processing or recycling prior to disposal of the equipment http www dpa system dk en WEEE Products Private or professional use Responsibility for Registration and Annual Reporting Koehler will not sell directly to end users in the EU and so has no responsibility to register within each EU state and to make annual reports Koehler declares that this responsibility is b...

Page 8: ...eparately collected WEEE Mercury containing components such as switches or backlighting lamps compact fluorescent lamps CFL Batteries Printed circuit boards if the surface of the printed circuit board is greater than 10 square centimeters about 4 sq in Toner cartridges liquid and pasty as well as color toner Chlorofluorocarbons CFC hydrochlorofluorocarbons HCFC or hydrofluorocarbons HFC hydrocarbo...

Page 9: ... Flowmeter Setup and Operation 11 4 3 Flowmeter Calibration Data 11 4 4 Temperature Controller Operation 11 5 Operation 13 5 1 Bath 13 5 2 Power 13 5 3 Preparation of Glassware and Tubing 13 6 Safety Features 14 6 1 Over Temperature Protection 14 6 2 Over Power Protection 14 7 Maintenance 14 7 1 Routine Maintenance 14 7 2 Bath Cleaning 14 7 3 Replacement Parts 15 8 Wiring Diagrams 16 8 1 Unit Wiri...

Page 10: ...K430X2 Dual Twin Foaming Characteristics Test Bath Operation and Instruction Manual K430X2 Manual 6 12 Warranty 17 13 Returned Goods Policy 18 Notes 19 ...

Page 11: ...specialists who are experienced in both petroleum products testing and instrument service to better understand your requirements and provide you with the best solutions You can depend on Koehler for a full range of accurate and reliable instrumentation as well as support for your laboratory testing programs Please do not hesitate to contact us at any time with your inquiries about equipment tests ...

Page 12: ... and Replacement Parts Any modification or alteration of this equipment from that of factory specifications is not recommended voids the manufacturer warranty product safety performance specifications and or certifications whether specified or implied and may result in personal injury and or property loss Replacement parts must be O E M exact replacement equipment Over Temperature Protection This ...

Page 13: ...rom box to cart and from cart to bench Individuals must lift in accordance to proper technique See Figure below 7 Lift instrument from cart and place on bench 8 Ensure that all parts listed on the packing list are present Inspect the unit and all accessories for damage If any damage is found keep all packing materials and immediately report the damage to the carrier We will assist you with your cl...

Page 14: ...1 Main Instrument Controls Figure 1 Main Instrument Descriptions 1 Power Switch This switch controls the power to motor and heater temperature controller of its corresponding side When the power switch is in the ON position the digital temperature controller and the stirrer are powered on 2 Temperature Controller The temperature controller regulates the bath temperature its corresponding bath Refe...

Page 15: ...the duration specified in the test procedure and disconnect the tygon tubing from the flowmeter outlet when the aeration period as elapsed 4 3 Flowmeter Calibration Data K43002 0 12 Air Flow Rate 94 mL min Float Material Sapphire Float Density 3 98 g ml Metered Fluid Air Minimum Flow 16 4 ml min Maximum Flow 159 0 ml min Tolerance 2 F S Scale Reading mm Flowrate ml min 65 159 0 60 139 0 55 121 2 5...

Page 16: ...is a value observed in the upper red LED display add it to the calculated difference obtained in the previous step This is the offset value c Press the Program Key The lower green display will flash Use the up or down keys to adjust to the new calibration offset value on the upper red display calculated in the previous step When the value has been entered the controller will automatically store th...

Page 17: ...s that will decompose or volatilize producing flammable vapors below the maximum instrument operating temperature 25 C NOTE Coloration of the Mineral or Silicon Bath Oil is an indication that the Medium must be changed See Draining instructions in section 7 3 of this document When a decision is made to discard this material dispose of this material and its container to a hazardous of special waste...

Page 18: ...e servicing to avoid exposure to high voltages and or temperatures which may result in personal injury or death If you have any questions about maintaining your equipment then please do not hesitate to contact the Koehler technical service department 7 1 Routine Maintenance The K430X2 Dual Twin Foaming Test Bath requires little routine maintenance to provide many years of continuous service Howeve...

Page 19: ...0Hz 7A 278 001 002 Fuse 1A Slo Blo 5 X 20 mm 332 001 003 12 x 18 Borosilicate Bath Jar K23425 03000 18 Safety Shield K23700 03014A Motor 230V 50 60HZ 1 15HP K430 0 13 Air Outlet Elbow Tube K430 0 8 Rubber Stopper K430 3A Air Inlet Delivery Tube without diffuser K43002 0 12 Low Flowmeter K43002 0 13 Test Tube Rack K43002 0 15 Locking Post Assembly K43012 1000ml Cylinder w Ring K43002 0 9 Hot Bath O...

Page 20: ...K430X2 Dual Twin Foaming Characteristics Test Bath Operation and Instruction Manual K430X2 Manual 16 8 Wiring Diagrams 8 1 Unit Wiring ...

Page 21: ... Dual Twin Foaming Characteristics Test Bath should not require service Any service problem can be quickly resolved by contacting Koehler s technical service department either by letter phone fax or email In order to assure the fastest possible service please provide us with the following information Model Number Serial Number Date of Shipment 11 Storage This laboratory test instrument is equipped...

Page 22: ...er the item s to be returned and the reason for the return You will be issued a Returned Authorization RA number which must be prominently displayed on the shipping container when you return the material to our plant Shipping containers without an RA number prominently displayed with will be returned to the sender Goods must be returned freight prepaid Returns will be subject to a restocking charg...

Page 23: ...K430X2 Dual Twin Foaming Characteristics Test Bath Operation and Instruction Manual K430X2 Manual 19 Notes ...

Page 24: ...K430X2 Dual Twin Foaming Characteristics Test Bath Operation and Instruction Manual K430X2 Manual 20 Notes ...

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