Kodak 104 Service Manual Download Page 8

8

Trouble Shooting

5.2 The film does not transport correctly

Check the positioning of the racks in the machine and make sure that the 
latches are closed.

Check the roller racks: Position of the guide elements, rollers are in correct 
position and are not loose, flat springs are not bent, all gears are in place.

Motor runs: The worm gear of the drive shaft should be secured with a splint 
to avoid twisting. Check the screws and positioning of the chain and chain 
wheel.

5.3 Scratches, pressure marks, dirt on film

Straight scratches in the infeed direction indicate faulty guide elements. 
Check each rack and straighten up the guide elements. If mechanically dam-
aged, replace the guide elements.

Pressure marks caused due to dirty or damaged rollers. Check rollers for visi-
ble damage. Rubber rollers sometimes swell up. Replace defective rollers.

4.3 Developer temperature too low

Check circulation pump. Air lock in the circulation pump: Ventilate the pump. 
See Page 8 in the Operator Manual, 1F8039. If no circulation can be 
detected: Check wiring of circulation pump; pump possibly defective.

Bath is not heated: Check temperature safety switch on heat-exchanger. 
Check heating element: Current flow resistance: 120 V, 400 W heater = 36 
ohms.

Check temperature sensor (see 

4.2

).

If no error can be found then electronic is possibly defective.

4.4 Developer temperature too low, fixer temperature too high

Air lock in the circulation pump: Ventilate circulation. See Page 8 in the Oper-
ator Manual, 1F8039.

4.5 Removing the turning knob

Pull the toggle off the knob by help of a flatnose pliers.

Open the screw of the collet (Attention: don’t loosen completely) and pull the 
knob out.

When reinstalling the knob turn axis on circuit board to end position counter 
clockwise. Install the knob so that the pointer is at position of “Manual
pumping”.

4.6 Calibration of developer temperature

Deviating temperatures /- 1.5°C can be calibrated by a potentiometer on
the circuit board. It can be reached after removing the turning knob (see page on
right hand side) from above. Turning clockwise decreases the temperature.

5

Film defects

5.1 Films will not dry

No air comes out of air channel: Check wiring of dryer fan, fan is possibly 
defective.

Cold air comes out of air channel: Check wiring of heating element in the air 
channel, heating element possibly defective. Check heating element current 
flow resistance: 110 V, 900 W heater =12 ohms.

Hot air comes out of air channel, but the film is still not dried to satisfaction. 
Check chemicals and film type. The transport speed of the machine can be 
reduced to increase drying time (see 

3.7

).

-

+

28

°C

32

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34

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Summary of Contents for 104

Page 1: ...Part No 1F8038 08May03 Kodak Medical X ray Processor Model 104 Service Manual ...

Page 2: ...nformation Eastman Kodak Company reserves the right to change this information without no tice and makes no warranty express or implied with respect to this information Kodak shall not be liable for any loss or damage including consequential or special damages resulting from any use of this information even if loss or damage is caused by Kodak s negligence or other fault Copyright 2003 by Kodak Al...

Page 3: ...Leakage Switch 25 A 30 mA nominal error current In addition a wall disconnect switch can be installed 2 Filtered fresh water connection 19 mm 3 4 in with stop cock permissible pressure 20 85 psi water temperature 5 25 C 3 Drainage plastic pipe PVC 50 mm 2 in incl syphon 4 Drainage resp collecting con tainers for used developer 5 Drainage resp collecting con tainers for used fixer 6 Storing space f...

Page 4: ...oo low 8 4 4 Developer temperature too low fixer temperature too high 8 4 5 Removing the turning knob 8 4 6 Calibration of developer temperature 8 5 Film defects 8 5 1 Films will not dry 8 5 2 The film does not transport correctly 8 5 3 Scratches pressure marks dirt on film 8 6 Replenishment 9 6 1 Replenishment pump does not pump or not sufficiently 9 6 2 Replenishment rates are too high or too lo...

Page 5: ... the circuit board If the voltage is normal exchange the circuit board If no volt age check the cable wiring harness 3 Drive 3 1 Filmfeed out of order dryer fan is working When placing processor cover on the cover switch should be activated re adjust cover switch if necessary Cover switch has no current passage when activated Replace Check chain wheel on motor and driveshaft it may be loose 3 2 Ma...

Page 6: ... by changing the gear wheels To do this the tanks need to be emptied and the machine turned over After removing the drive motor the chain gears can be changed Please note that the jumper on the circuit board needs to be placed to the indicated position Following gear combinations are available 1 Lead Edge In to Lead Edge Out 2 Dry to Dry 3 30 cm edge fed into processor 4 35 cm edge fed into proces...

Page 7: ...ur clips When closing again ensure that the rubber seal is positioned correctly and not damaged Check connection of pump circulation pump possibly defective 4 2 Developer temperature too high Check attachment of temperature sensor This should be firmly positioned on tube and completely covered with foam rubber Check sensor At ambient temperature voltage between pin 3 green and pin 2 brown must be ...

Page 8: ...ter 36 ohms Check temperature sensor see 4 2 If no error can be found then electronic is possibly defective 4 4 Developer temperature too low fixer temperature too high Air lock in the circulation pump Ventilate circulation See Page 8 in the Oper ator Manual 1F8039 4 5 Removing the turning knob Pull the toggle off the knob by help of a flatnose pliers Open the screw of the collet Attention don t l...

Page 9: ...ater 8 1 Rinsing water does not flow Water pressure in the water system is too low Minimum pressure 2 bar 20 psi Valve activates no flow passage filter at inflow is blocked Check green water inlet hose inside the machine 8 2 Water tank overflows Water drainage hose overflow should have a constant fall The hose end should be positioned above the drainage level in the syphon Check water drainage in ...

Page 10: ... 21 1F7954 Circulation pump 110 V 50 60 Hz 23 n a Fuse slow blow 10 A 250 V 22 23 Main switch 110 120 V 24 n a Angle connection grey 25 1F7955 Circuit Board 110 120 V 26 Micro switch top cover 27 Operator for micro switch 28 n a Angle fitting 29 n a Screw in connector n a Wiring harness V2 115 V n a Drain Stop Cock 20a 20 29 21 53 30 61 28 58 24 22 23 25 20 26 27 ...

Page 11: ...30 1F7956 Main drive motor 120 V 50 60 Hz 31 n a Motor bracket 32 n a Drive shaft worm gear 33 Worm gear 34 Bearing block 35 1F7898 Chain wheel t 12 Chain wheel t 14 Chain wheel t 16 Chain wheel t 17 Chain wheel t 18 37 n a Chain 6 mm with coupler link 38 Splint pin 2 0x20 mm inox 35 37 35 34 38 33 32 30 31 ...

Page 12: ...lve 115 V 50 60 Hz 55 n a Securing bracket 56 Switch film detection 58 n a Bracket for micro rotary switch 59 1F7961 Film feed tray n a Film feed tray graphic arts 60 1F7962 Developer heating element 110 V 400 W 61 1F7963 Heat exchanger 62 1F7964 Temperature safety switch mounted on heat exchanger 63 1F7966 Temperature sensor 64 n a Plate for air channel 65 n a Channel dryer heating 53 65 64 50 51...

Page 13: ...13 Spare Parts 104 123 106 107 103 105 109 122 120 119 104 117 121 100 102 112 111 113 110 114 115 116 104 103 108 ...

Page 14: ...102 1F7967 Guide bar straight short 103 1F7968 Guide bar with nose 104 1F7969 Guide bar curved 105 Flat spring 55 106 Screw M4x10 A4 107 Hexagon nut M4 A4 108 1F7970 PU roller 35 ground 109 n a Drive shaft rack 110 Gear t 16 D hole 111 Gear t 32 round hole 112 Gear t 32 D hole 113 Worm wheel 114 Bearing 115 n a Bearing large 116 n a Black circlip 117 n a Dryer side plate left w shafts n a Dryer si...

Page 15: ...round hole 8 114 Bearing 30 115 Bearing large 10 116 Black circlip 50 Screw WN 1411 KB 40x16 10 Screw M4x10 A4 10 Screw WN 1412 5 107 Hexagonal nut M4 A4 DIN 934 10 34 Bearing block 3 33 Worm gear 3 38 Splint pin 2 0x20 DIN 94 A4 3 56 Film detection switch UL 1 51 Dryer heating element 110 V 900 W UL 1 Can order separately as Part No 1F7957 54 Solenoid valve UL 1 Can order separately as Part No 1F...

Page 16: ...412 5 20a Valve replenishment 4 26 Micro switch 1 27 Operator for micro switch 1 33 Worm gear 3 34 Bearing block 3 38 Splint pin 2 0x20 DIN 94 A4 3 22 23 Main switch UL 2 56 Switch film detection 2 62 Temperature safety switch 1 63 Temperature sensor 1 105 Flat spring 55 10 106 Screw M4x10 A4 10 107 Hexagonal nut M4 A4 DIN 934 10 110 16 tooth gear d hole 10 111 32 tooth gear round hole 8 112 32 to...

Page 17: ...17 Wiring Diagrams Wiring Diagrams ...

Page 18: ...18 Wiring Diagrams ...

Page 19: ...19 Wiring Diagrams ...

Page 20: ...20 Wiring Diagrams ...

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