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ZOK-Ex 

ZOK-Ex K08/0322 

 

page 3 

2.  General 

These instructions must be read in addition to the ZOK-Zx Instruction Manual (or 
to  the  manual  of  the  KOBOLD  flowmeter,  where  the  “ZOK-ExM”  instrument  is 
mounted), if you have purchased an ATEX/IECEx intrinsically safe certified ZOK-
Ex series instrument and intend installing it in a hazardous environment for which 
it is approved. 
The intrinsically safe certified instrument may be stand alone (ZOK-Ex) or fitted to 
a KOBOLD flowmeter with Ex-certified pulse sensor. 
 
The instruction manuals on our website www.kobold.com are always for currently 
manufactured version of our products. Due to technical changes, the instruction 
manuals available online may not always correspond to the product version you 
have  purchased.  If  you  need  an  instruction  manual  that  corresponds  to  the 
purchased  product  version,  you  can  request  it  from  us  free  of  charge  by  email 
([email protected]) in PDF format, specifying the relevant invoice number and 
serial number. If you wish, the operating instructions can also be sent to you by 
post in paper form against an applicable postage fee.

 

 
 
 

3.  Conforming Standards 

The intrinsically safe units DON-1A…5A/ZOK-Ex are certified in accordance with 
the  ATEX  directive  and  IECEx  scheme.  Prior  to  installation,  review  the 
certification  marking  on  the  instrument  label  to  confirm  if  it  is  appropriately 
certified  for  your  region,  suits  the  site  classification  and  complies  with  your 
hazardous area philosophy. 
 

ATEX Directive 

Complies with ATEX directive 2014/34/EC  
Conforms to Standards: See certificate 
 
Instruments  have  also  been  assessed  against  the  Essential  Health  and  Safety 
requirements (ESHR’s) as defined in European Directive 2014/34/EU for  

II 2G. 

  
The instruments are certified for “ia” (intrinsically safe) protection suitable for gas 
group IIB and temperature class T1 to T4 in an ambient temperature of -20 to +60 
deg C and are suitable for installation in Group II, Zone 1 and 2 areas. 
 
The instruments have also been tested to IEC60529 and comply with a protection 
rating of IP66/67. 

 

 
 
 

Summary of Contents for ZOK-E1

Page 1: ...Supplementary Operating Instructions for Flow rate Controller Dosing Unit Flow Counter Model ZOK E1 E2 E3 E5...

Page 2: ...1 Contents 2 2 General 3 3 Conforming Standards 3 4 Overview 4 5 Mechanical Installation also refer to ZOK Zx series Instruction manual 4 6 Electrical Installation 5 7 Programming 12 8 Service 12 9 Re...

Page 3: ...rmat specifying the relevant invoice number and serial number If you wish the operating instructions can also be sent to you by post in paper form against an applicable postage fee 3 Conforming Standa...

Page 4: ...e output for remote totalisation model ZOK E5 Note The background lighting is deactivated in all ZOK Ex electronics 5 Mechanical Installation also refer to ZOK Zx series Instruction manual There are a...

Page 5: ...tified NAMUR sensor or certified 3 wire sensors which are supplied by a separate safety barrier and sensor signal is galvanically separated can be used The electrical outputs 4 20 mA 3 wire ZOK E3 or...

Page 6: ...on coil Non amplified Pick off coils from turbine meters are examples of this type of input Pick off coils must be I S certified and the entity parameters of the coil must not be less than the entity...

Page 7: ...ON sensor options HA KA GA DA are shown in section 12 d Other sensors Certified sensors that cannot be fed from the ZOK Ex electronics can also be connected to the ZOK Ex devices For this purpose the...

Page 8: ...The ZOK Ex electronics can be supplied by a two wire 4 20 mA loop if the input sensor does not require a power supply from the ZOK Ex device reed switch or certified induction coil sensor Connection...

Page 9: ...pulse or flow alarm ZOK E2 E5 In the case of ZOK E2 E5 devices the electronic assembly is equipped with an additional optocoupler board This board offers 3 isolated passive optocoupler outputs for lo...

Page 10: ...area Switching output 2 Switching output 1 KFD2 SR2 Ex1 W intrinsically safe Power supply e g Pepperl Fuchs or KFD2 SOT3 Ex1 Load Isolated switching amplifier For ZOK E2 with dosing function Or for ZO...

Page 11: ...be followed With regard to the cable selection and the permissible length the associated device capacitance and inductance parameters must not be exceeded by the sum of the capacitances and the sum of...

Page 12: ...EX battery pack and can be replaced as a complete unit Only the certified intrinsically safe battery assembly ERS BATEX036 may be used This spare part can be ordered from the Kobold sales offices 9 R...

Page 13: ...DON counter none ZOK E2M dosing unit 2 optocoupler outputs ZOK E3M controller instrument 4 20 mA 2 3 wire ZOK E5M pulse and switching output ZOK E1K stand alone version stand alone counter none ZOK E2...

Page 14: ...azardous area I S battery assembly KOBOLD Article No ERS BATEX036 11 Replacement ATEX Battery Label on ATEX Battery Note It is highly recommended to follow the instructions mentioned on the ATEX Batte...

Page 15: ...4 20mA Supply Vs GND In Out GND Out2 Out1 PulseOut StatOut 2 The ATEX Battery should then be fixed with the help of a pre mounted detachable cable tie If the ZOK Ex electronics is delivered together w...

Page 16: ...g between the rings should be pushed into the narrow side of the ring eye Hence locking the tie GND 4 3 2 1 Control Inputs Input B Input A Sensor Suppl y ext Batt Service ERS BATEX036 Switch Out Outpu...

Page 17: ...n Out Output 4 20mA Vs Supply GND HA BA GA KA OUT HA GA GND Vs OUT DA ext supply or loop GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc Versorgung PE 1 7 8 2 300R 28V 20 26VDC PE ExGuide 19 ATEX 00...

Page 18: ...2 Lmax 10 m P F KFD2 SR2 Ex1 W PTB 00 ATEX 2080 40 C Ta 70 C II 1 G Ex ia Ga IIC Battery 3 6V 2200mAH Optocoupler board Battery Size AA 3 6V 2200mAh Size AA Battery Size AA 3 6V 2200mAh Collector Col...

Page 19: ...R 28V 22 26VDC Pe LiYCY 2x0 5 mm 2 LiYCY 2x0 5 mm 2 Lmax 100 m 4 20mA HA OUT HA GA GND Vs OUT DA GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc ExGuide 19 ATEX 0007 II 2G Ex h IIC T4 T3 Gb max load...

Page 20: ...TEX 7005 II 1 G Ex ia Ga IIC 20 C Ta 60 C 4 20mA Zener barrier Supply 23 26VDC PE 1 3 4 5 6 7 8 2 300R 28V 28V 36R Signal output LiYCY 3x0 5 mm 2 Lmax 100 m max load 100 Ohm LiYCY 2x0 5 mm 2 Lmax 10 m...

Page 21: ...C Ta 60 C II 3 1 G Ex nA ia Ga IIC T4 Gc Battery 3 6V 2200mAH Optocoupler Board Battery Size AA 3 6V 2200mAh Size AA Battery Size AA 3 6V 2200mAh Collector Collector Collector Emitter Emitter Emitter...

Page 22: ...utput 4 20mA Vs Suppl y GND PE 4 20mA LiYCY 3x0 5 mm 2 Lmax 100 m LiYCY 2x0 5 mm 2 Lmax 10 m HA OUT HA GA GND Vs OUT DA GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc ExGuide 19 ATEX 0007 II 2G Ex...

Page 23: ...or Supply ext Batt Service StatOut PulseOut Out1 Out2 Switch Out GND In Out Output 4 20mA Vs Supply GND HA OUT HA GA GND Vs OUT DA Sensor GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc PA ExGuide 1...

Page 24: ...A Vs Suppl y GND HA BA GA KA OUT HA GA GND Vs OUT DA ext supply or loop GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc Versorgung PE 1 7 8 2 300R 28V 20 26VDC PE ExGuide 19 ATEX 0007 II 2G Ex h IIC...

Page 25: ...max 40 m P F KFD2 SR2 Ex1 W PTB 00 ATEX 2080 40 C Ta 70 C II 1 G Ex ia Ga IIC Battery 3 6V 2200mAH Optocoupler board Battery Size AA 3 6V 2200mAh Size AA Battery Size AA 3 6V 2200mAh Collector Collect...

Page 26: ...28V 22 26VDC Pe LiYCY 2x0 5 mm 2 LiYCY 2x0 5 mm 2 Lmax 40 m 4 20mA HA OUT HA GA GND Vs OUT DA GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc ExGuide 19 ATEX 0007 II 2G Ex h IIC T4 T3 Gb max load 1...

Page 27: ...ATEX 7005 II 1 G Ex ia Ga IIC 20 C Ta 60 C 4 20mA Zener barrier Supply 23 26VDC PE 1 3 4 5 6 7 8 2 300R 28V 28V 36R Signal output LiYCY 3x0 5 mm 2 Lmax 40 m max load 100 Ohm LiYCY 2x0 5 mm 2 Lmax 10 m...

Page 28: ...Ta 60 C II 3 1 G Ex nA ia Ga IIC T4 Gc Battery 3 6V 2200mAH Optocoupler Board Battery Size AA 3 6V 2200mAh Size AA Battery Size AA 3 6V 2200mAh Collector Collector Collector Emitter Emitter Emitter 14...

Page 29: ...Output 4 20mA Vs Suppl y GND PE 4 20mA LiYCY 3x0 5 mm 2 Lmax 40 m LiYCY 2x0 5 mm 2 Lmax 10 m HA OUT HA GA GND Vs OUT DA GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc ExGuide 19 ATEX 0007 II 2G Ex...

Page 30: ...1 2013 Electrical equipment for control instrumentation technology and laboratory use EMC requirements Industrial area EN 61010 1 2010 Safety requirements for electrical equipment for measurement cont...

Page 31: ...ZOK Ex ZOK Ex K08 0322 page 31 14 ATEX Certificate...

Page 32: ...ZOK Ex page 32 ZOK Ex K08 0322...

Page 33: ...ZOK Ex ZOK Ex K08 0322 page 33...

Page 34: ...ZOK Ex page 34 ZOK Ex K08 0322...

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Page 36: ...ZOK Ex page 36 ZOK Ex K08 0322...

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Page 38: ...ZOK Ex page 38 ZOK Ex K08 0322...

Page 39: ...ZOK Ex ZOK Ex K08 0322 page 39 15 IECEx Certificate...

Page 40: ...ZOK Ex page 40 ZOK Ex K08 0322...

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Page 42: ...ZOK Ex page 42 ZOK Ex K08 0322...

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