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ZOK-Ex 

ZOK-Ex K08/0322 

 

page 15 

Mounting the ATEX Battery 

 

In case if the ATEX Battery is ordered separately, following steps need to be 
taken to connect it: 
 
1. The ATEX Battery should be plugged into the connector “ext Batt” on ZOK-Ex 

electronics and placed between the battery terminals as shown below: 

 

GN

D

4

3

2

1

-

+

-

+

C

ont

ro

l I

nput

s

Inpu

t B

Inpu

t A

S

ens

or

 S

uppl

y

ext Batt

Service

ER
S-BA

T

E

X

03

6

Sw

itc

h

Ou

t

O

u

tput

4-

20

m

A

S

uppl

y +Vs

GND

In

Out

GND

Out2

Out1

PulseOut

StatOut

 

 

2.  The ATEX Battery should then be fixed with the help of a pre-mounted 

detachable cable tie. If the ZOK-Ex electronics is delivered together with the 
ATEX Battery, then the ATEX Battery will be fixed and connected from the 
factory but without battery connector ‘EX Bat’ connected. 

 

 

Cable tie 

 

 

 
 

How to tie: 

1.  The cable tie is provided with rings over its body and one end of the cable tie 

has a ring eye. The open end of the cable tie is to be inserted in the bigger 
ring eye and should be pulled till the battery is completely fixed.  

 

Ring eye 

Ring 

Spacing 

Summary of Contents for ZOK-E1

Page 1: ...Supplementary Operating Instructions for Flow rate Controller Dosing Unit Flow Counter Model ZOK E1 E2 E3 E5...

Page 2: ...1 Contents 2 2 General 3 3 Conforming Standards 3 4 Overview 4 5 Mechanical Installation also refer to ZOK Zx series Instruction manual 4 6 Electrical Installation 5 7 Programming 12 8 Service 12 9 Re...

Page 3: ...rmat specifying the relevant invoice number and serial number If you wish the operating instructions can also be sent to you by post in paper form against an applicable postage fee 3 Conforming Standa...

Page 4: ...e output for remote totalisation model ZOK E5 Note The background lighting is deactivated in all ZOK Ex electronics 5 Mechanical Installation also refer to ZOK Zx series Instruction manual There are a...

Page 5: ...tified NAMUR sensor or certified 3 wire sensors which are supplied by a separate safety barrier and sensor signal is galvanically separated can be used The electrical outputs 4 20 mA 3 wire ZOK E3 or...

Page 6: ...on coil Non amplified Pick off coils from turbine meters are examples of this type of input Pick off coils must be I S certified and the entity parameters of the coil must not be less than the entity...

Page 7: ...ON sensor options HA KA GA DA are shown in section 12 d Other sensors Certified sensors that cannot be fed from the ZOK Ex electronics can also be connected to the ZOK Ex devices For this purpose the...

Page 8: ...The ZOK Ex electronics can be supplied by a two wire 4 20 mA loop if the input sensor does not require a power supply from the ZOK Ex device reed switch or certified induction coil sensor Connection...

Page 9: ...pulse or flow alarm ZOK E2 E5 In the case of ZOK E2 E5 devices the electronic assembly is equipped with an additional optocoupler board This board offers 3 isolated passive optocoupler outputs for lo...

Page 10: ...area Switching output 2 Switching output 1 KFD2 SR2 Ex1 W intrinsically safe Power supply e g Pepperl Fuchs or KFD2 SOT3 Ex1 Load Isolated switching amplifier For ZOK E2 with dosing function Or for ZO...

Page 11: ...be followed With regard to the cable selection and the permissible length the associated device capacitance and inductance parameters must not be exceeded by the sum of the capacitances and the sum of...

Page 12: ...EX battery pack and can be replaced as a complete unit Only the certified intrinsically safe battery assembly ERS BATEX036 may be used This spare part can be ordered from the Kobold sales offices 9 R...

Page 13: ...DON counter none ZOK E2M dosing unit 2 optocoupler outputs ZOK E3M controller instrument 4 20 mA 2 3 wire ZOK E5M pulse and switching output ZOK E1K stand alone version stand alone counter none ZOK E2...

Page 14: ...azardous area I S battery assembly KOBOLD Article No ERS BATEX036 11 Replacement ATEX Battery Label on ATEX Battery Note It is highly recommended to follow the instructions mentioned on the ATEX Batte...

Page 15: ...4 20mA Supply Vs GND In Out GND Out2 Out1 PulseOut StatOut 2 The ATEX Battery should then be fixed with the help of a pre mounted detachable cable tie If the ZOK Ex electronics is delivered together w...

Page 16: ...g between the rings should be pushed into the narrow side of the ring eye Hence locking the tie GND 4 3 2 1 Control Inputs Input B Input A Sensor Suppl y ext Batt Service ERS BATEX036 Switch Out Outpu...

Page 17: ...n Out Output 4 20mA Vs Supply GND HA BA GA KA OUT HA GA GND Vs OUT DA ext supply or loop GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc Versorgung PE 1 7 8 2 300R 28V 20 26VDC PE ExGuide 19 ATEX 00...

Page 18: ...2 Lmax 10 m P F KFD2 SR2 Ex1 W PTB 00 ATEX 2080 40 C Ta 70 C II 1 G Ex ia Ga IIC Battery 3 6V 2200mAH Optocoupler board Battery Size AA 3 6V 2200mAh Size AA Battery Size AA 3 6V 2200mAh Collector Col...

Page 19: ...R 28V 22 26VDC Pe LiYCY 2x0 5 mm 2 LiYCY 2x0 5 mm 2 Lmax 100 m 4 20mA HA OUT HA GA GND Vs OUT DA GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc ExGuide 19 ATEX 0007 II 2G Ex h IIC T4 T3 Gb max load...

Page 20: ...TEX 7005 II 1 G Ex ia Ga IIC 20 C Ta 60 C 4 20mA Zener barrier Supply 23 26VDC PE 1 3 4 5 6 7 8 2 300R 28V 28V 36R Signal output LiYCY 3x0 5 mm 2 Lmax 100 m max load 100 Ohm LiYCY 2x0 5 mm 2 Lmax 10 m...

Page 21: ...C Ta 60 C II 3 1 G Ex nA ia Ga IIC T4 Gc Battery 3 6V 2200mAH Optocoupler Board Battery Size AA 3 6V 2200mAh Size AA Battery Size AA 3 6V 2200mAh Collector Collector Collector Emitter Emitter Emitter...

Page 22: ...utput 4 20mA Vs Suppl y GND PE 4 20mA LiYCY 3x0 5 mm 2 Lmax 100 m LiYCY 2x0 5 mm 2 Lmax 10 m HA OUT HA GA GND Vs OUT DA GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc ExGuide 19 ATEX 0007 II 2G Ex...

Page 23: ...or Supply ext Batt Service StatOut PulseOut Out1 Out2 Switch Out GND In Out Output 4 20mA Vs Supply GND HA OUT HA GA GND Vs OUT DA Sensor GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc PA ExGuide 1...

Page 24: ...A Vs Suppl y GND HA BA GA KA OUT HA GA GND Vs OUT DA ext supply or loop GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc Versorgung PE 1 7 8 2 300R 28V 20 26VDC PE ExGuide 19 ATEX 0007 II 2G Ex h IIC...

Page 25: ...max 40 m P F KFD2 SR2 Ex1 W PTB 00 ATEX 2080 40 C Ta 70 C II 1 G Ex ia Ga IIC Battery 3 6V 2200mAH Optocoupler board Battery Size AA 3 6V 2200mAh Size AA Battery Size AA 3 6V 2200mAh Collector Collect...

Page 26: ...28V 22 26VDC Pe LiYCY 2x0 5 mm 2 LiYCY 2x0 5 mm 2 Lmax 40 m 4 20mA HA OUT HA GA GND Vs OUT DA GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc ExGuide 19 ATEX 0007 II 2G Ex h IIC T4 T3 Gb max load 1...

Page 27: ...ATEX 7005 II 1 G Ex ia Ga IIC 20 C Ta 60 C 4 20mA Zener barrier Supply 23 26VDC PE 1 3 4 5 6 7 8 2 300R 28V 28V 36R Signal output LiYCY 3x0 5 mm 2 Lmax 40 m max load 100 Ohm LiYCY 2x0 5 mm 2 Lmax 10 m...

Page 28: ...Ta 60 C II 3 1 G Ex nA ia Ga IIC T4 Gc Battery 3 6V 2200mAH Optocoupler Board Battery Size AA 3 6V 2200mAh Size AA Battery Size AA 3 6V 2200mAh Collector Collector Collector Emitter Emitter Emitter 14...

Page 29: ...Output 4 20mA Vs Suppl y GND PE 4 20mA LiYCY 3x0 5 mm 2 Lmax 40 m LiYCY 2x0 5 mm 2 Lmax 10 m HA OUT HA GA GND Vs OUT DA GND ExGuide 19 ATEX 0007 II 3G Ex ic IIC T4 T3 Gc ExGuide 19 ATEX 0007 II 2G Ex...

Page 30: ...1 2013 Electrical equipment for control instrumentation technology and laboratory use EMC requirements Industrial area EN 61010 1 2010 Safety requirements for electrical equipment for measurement cont...

Page 31: ...ZOK Ex ZOK Ex K08 0322 page 31 14 ATEX Certificate...

Page 32: ...ZOK Ex page 32 ZOK Ex K08 0322...

Page 33: ...ZOK Ex ZOK Ex K08 0322 page 33...

Page 34: ...ZOK Ex page 34 ZOK Ex K08 0322...

Page 35: ...ZOK Ex ZOK Ex K08 0322 page 35...

Page 36: ...ZOK Ex page 36 ZOK Ex K08 0322...

Page 37: ...ZOK Ex ZOK Ex K08 0322 page 37...

Page 38: ...ZOK Ex page 38 ZOK Ex K08 0322...

Page 39: ...ZOK Ex ZOK Ex K08 0322 page 39 15 IECEx Certificate...

Page 40: ...ZOK Ex page 40 ZOK Ex K08 0322...

Page 41: ...ZOK Ex ZOK Ex K08 0322 page 41...

Page 42: ...ZOK Ex page 42 ZOK Ex K08 0322...

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