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SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate 
or install the product.

Improper operation or maintenance of this product could result in serious injury and 
property damage. Read and understand all warnings and operation instructions 
before using this equipment. When using air tools, basic safety precautions should 
always be followed to reduce the risk of personal injury.

WA R N I N G

    Some dust created by power sanding, sawing, grinding, drilling and other related 
activities contains chemicals known to the State of California to cause cancer, birth 
defects or other reproductive harm. A listing of chemicals can be obtained from 
www.oehha.ca.gov under proposition 65. Some examples of these chemicals are:
  Lead from lead-based paints
  Crystalline silica from bricks, cement and other masonry products
  Arsenic and chromium from chemically-treated lumber
    Users of these tools should review the chemical composition of the work surface 
and any products in conjunction with the operation of these tools for any such 
chemicals prior to engaging in any activity that creates dust and/or microscopic 
particles.
    Users should obtain the material safety data sheets from all identified chemicals, 
either from the manufacturer or their employer, and proceed to study, understand, 
and follow all instructions and warnings for exposure to such chemicals. Your risk 
from these exposures varies, depending on how often you do this type of work.
    To reduce your exposure to these chemicals, work in a well-ventilated area, and 
work with approved safety equipment, such as those dust masks that are specially 
designed to filter out microscopic particles.

WA R N I N G

This product contains one or more chemicals known to the State of California to 
cause cancer and birth defects or other reproductive harm.  Wash hands after 
handling.

WA R N I N G

Summary of Contents for SGY-AIR161

Page 1: ...department at 1 888 3KOBALT 1 888 356 2258 8 00 a m 8 00 p m EST Monday Friday 1 KOBALT and the K Design are registered trademarks of LF LLC All rights reserved PLUGS SPORTS NEEDLES SAFETY NOZZLE TAPERED NOZZLE RUBBER NOZZLE GRINDING STONES WRENCHES OIL BOTTLE TAPE SEAL 1 2 7 16 BITS HOLDER 3 8 TO 1 2 ADAPTOR EXTENSION BAR 1 7 8 11 16 9 16 BITS 50 PSI GAUGE DUAL TIRE CHUCK CHISELS HAMMER BLOW GUN ...

Page 2: ...e à une pression de 90 PSI Vérifiez les spécifications de votre compresseur d air afin de vous assurer 3 qu il satisfait aux exigences minimales pi min et PSI L utilisation d un tuyau à air peut entraîner une chute de pression de jusqu à 15 PSI Il peut donc s avérer nécessaire d augmenter la pression afin de maintenir un niveau adéquat IMPORTANTE Para funcionar de manera correcta esta herramienta ...

Page 3: ...ther masonry products Arsenic and chromium from chemically treated lumber Users of these tools should review the chemical composition of the work surface and any products in conjunction with the operation of these tools for any such chemicals prior to engaging in any activity that creates dust and or microscopic particles Users should obtain the material safety data sheets from all identified chem...

Page 4: ...d cause an explosion resulting in serious injury RISK OF FIRE OR EXPLOSION Never operate tools near flammable substances such as gasoline naphtha cleaning solvents etc Work in a clean well ventilated area free of combustible materials Never use oxygen carbon dioxide or other bottled gases as a power source for air tools Use compressed air regulated to a maximum pressure at or below the rated press...

Page 5: ...l is not in use and store tool in secure location away from reach of children and untrained users Use only parts fasteners and accessories recommended by the manufacturer Keep work area clean and free of clutter Keep children and others away from tool while it is in operation Keep work area well lit Remove adjusting keys and wrenches before turning the tool on DO NOT use inflator nozzles for duste...

Page 6: ... the tool let the tool perform the work Maintain the tool and accessories with care Keep the tool clean A properly maintained tool reduces the risk of binding and is easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that affects the tool s operation If damaged have the tool serviced before using Use of an accessory not intended for use wi...

Page 7: ... might become caught by the tool Keep hands away from moving parts Tie up or cover long hair Always wear proper fitting clothing and other safety equipment when using the tool WHAT COULD HAPPEN HOW TO PREVENT IT WARNING RISK OF CUT OR BURNS Keep the working part of the tool away from hands and body Tools that impact rotate chisel etc are capable of causing serious injury 7 WHAT COULD HAPPEN HOW TO...

Page 8: ... CFM 1 4 IN NPT 3 8 IN 90 PSI COMPONENT CHISEL SHANK DIAMETER STROKE LENGTH BLOW PER MINUTE AVERAGE AIR CONSUMPTION AIR INLET AIR HOSE WORKING PRESSURE SPECIFICATIONS 1 4 IN 25 000 RPM 10 4 CFM 1 4 IN NPT 3 8 IN 90 PSI COMPONENT COLLET FREE SPEED AVERAGE AIR CONSUMPTION AIR INLET AIR HOSE WORKING PRESSURE 1 2 IN AIR IMPACT WRENCH SPECIFICATIONS 1 2 IN 7 200 RPM 10 350 FT LBS 6 CFM 1 4 IN NPT 3 8 I...

Page 9: ...I H G C E D A B F DESCRIPTION 1 2 in Impact Wrench 3 8 in Ratchet Wrench Air Hammer 1 4 in Rotary Tool Blow Gun Spring Retainer 3 in Extension Bar 3 8 in to 1 2 in Adapter Bit Holder 1 2 in Dr Impact Socket Chisel 50 PSI Tire Gauge Dual Tire Chuck Screwdriver Bit Bit Base Grinding Stone Rubber Nozzle Tapered Nozzle Safety Nozzle Sports Needle Male Plug Female Plug Wrench Oil Bottle Seal Tape Case ...

Page 10: ...1 1 1 PART A1 B1 C1 D1 E1 A1 B1 C1 D1 E1 1 2 IN AIR IMPACT WRENCH DESCRIPTION 3 8 in Air Ratchet Wrench Anvil F R Knob Trigger Air Regulator Exhaust Deflector Air Inlet Steel Ball Indicator QUANTITY 1 1 1 1 1 1 1 1 PART A2 B2 C2 D2 E2 F2 G2 H2 B2 C2 D2 A2 E2 G2 H2 F2 3 8 IN AIR RATCHET WRENCH 10 ...

Page 11: ...T A3 B3 C3 D3 E3 F3 A3 B3 C3 D3 E3 F3 DESCRIPTION 1 4 in Air Rotary Tool Collet Jacket Collet Holder Collet Trigger Lever Air Regulator Exhaust Deflector Steel Ball Indicator Air Inlet QUANTITY 1 1 1 1 1 1 1 1 1 1 PART A4 B4 C4 D4 E4 F4 G4 H4 I4 J4 A4 B4 C4 D4 G4 E4 F4 I4 H4 J4 AIR HAMMER 1 4 IN AIR ROTARY TOOL 11 ...

Page 12: ...oduct Estimated Assembly Time 5 10 minutes Tools Required for Assembly not included Adjustable wrench ASSEMBLY INSTRUCTIONS 2 1 1 Remove the air inlet protective cap from the air inlet E1 2 Mount a male plug by hand into the air inlet E1 NOTE Use thread sealant tape on the male plug and tighten it with a wrench not included for airtight connection Do not overtighten 1 2 IN AIR IMPACT WRENCH 12 ...

Page 13: ...TRUCTIONS 5 4 4 Choose the correct impact socket as needed and mount it onto the anvil B1 5 If longer reach is necessary use the extension bar and then mount impact socket onto the bar Only use impact sockets that have an RPM rating equal to or greater than the tool itself WARNING 13 ...

Page 14: ...ressure set to tool when tool is under working conditions ASSEMBLY INSTRUCTIONS 14 2 1 1 Remove the air inlet protective cap from the air inlet G2 2 Mount a male plug by hand into the air inlet G2 NOTE Use thread sealant tape on the male plug and tighten it with a wrench not included for airtight connection Do not overtighten 3 8 IN AIR RATCHET WRENCH ...

Page 15: ...t socket as needed and mount it onto the adapter Only use impact sockets that have an RPM rating equal to or greater than the tool itself WARNING 5 Connect air supply hose to the male plug Set the working pressure at 90 PSI for best tool performance NOTE Working pressure refers to the air line pressure set to tool when tool is under working conditions ASSEMBLY INSTRUCTIONS 15 ...

Page 16: ...f air tool oil into the male plug before each use NOTE Use thread sealant tape on the male plug and tighten it with a wrench not included for airtight connection Do not overtighten 1 Remove the air inlet protective cap from the air inlet F3 ASSEMBLY INSTRUCTIONS AIR HAMMER 16 ...

Page 17: ...tainer B3 onto the cylinder E3 and firmly secure it 6 Connect air supply hose to the male plug Set the working pressure at 90 PSI for best tool performance NOTE Working pressure refers to the air line pressure set to tool when tool is under working conditions ASSEMBLY INSTRUCTIONS 17 ...

Page 18: ...let J4 2 Mount a male plug by hand into the air inlet J4 3 Place 2 3 drops of air tool oil into the male plug before each use NOTE Use thread sealant tape on the male plug and tighten it with a wrench not included for airtight connection Do not overtighten 1 4 IN AIR ROTARY TOOL 18 ...

Page 19: ...C4 5 Insert a grinding accessory like a grinding stone into the collet D4 6 Tighten the collet jacket B4 clockwise with large wrench while holding the small wrench on the flats of the collet holder C4 Make sure that the grinding stone is installed securely and tightly Only use grinding accessories that have an RPM rating equal to or greater than the tool itself WARNING 19 ...

Page 20: ...all tighten threaded fasteners Push the switch D1 forward and have the arrow on the switch D1 pointing at either of the settings 1 2 3 as shown Press the trigger C1 The tool anvil B1 runs clockwise 2 2 How to remove loosen threaded fasteners Push the switch D1 backward and have the arrow on the switch D1 pointing at R position as shown Press the trigger C1 The tool anvil B1 runs counterclockwise O...

Page 21: ...maximum power in reverse which releases threaded fasteners from workpiece with ease Choose the correct torque needed on workpiece when mounting or releasing threaded fasteners by understanding the reference torque listed below Setting 1 2 3 NOTE Make sure that this tool has the correct torque to tighten release threaded fasteners The torque applied to threaded fasteners can be found in their instr...

Page 22: ...bol is the least amount of power while Setting 4 four line symbol is the greatest amount of power Rotate the air regulator E2 until the desired setting is lined up with the small steel ball indicator H2 on air inlet G2 NOTE This tool also features an exhaust deflector F2 which can be rotated to any position to direct air away from workpiece OPERATING INSTRUCTIONS AIR HAMMER 1 1 Press the trigger D...

Page 23: ...ttings 1 2 3 4 are only for reference and do not denote a specific power output Setting 1 one line symbol is the lowest speed while Setting 4 four line symbol is the highest speed Rotate the air regulator G4 until the desired setting is lined up with the small steel ball indicator I4 on air inlet J4 OPERATING INSTRUCTIONS NOTE This tool also features an exhaust deflector H4 that deflects exhaust a...

Page 24: ...g by hand into the air inlet 2 The original nozzle can be removed from the blow gun when you are using the gun for another purpose 3 Mount the rubber nozzle directly onto the gun for air dusting without scratching workpieces AIR BLOW GUN 1 2 3 24 ...

Page 25: ...NSTRUCTIONS 4 Mount the safety nozzle onto the blow gun 5 Mount the tapered nozzle onto the safety nozzle for mattress inflating 6 Mount the sports needle onto the safety nozzle for sports ball inflating 4 5 6 25 ...

Page 26: ...light stain of oil collects on the paper Excessive amounts of oil should be avoided In the event that it becomes necessary to store the tool for an extended period of time it should receive a generous amount of lubrication at that time The tool should be run for approximately 30 seconds to ensure oil has been evenly distributed throughout the tool The tool should be stored in a clean and dry envir...

Page 27: ...AUSE This tool is warranted by the manufacturer to the original purchaser from the original purchase date for three 3 years subject to the warranty coverage described herein This tool is warranted to the original user to be free from defect in material and workmanship If you believe that a tool is defective return the tool with proper proof of purchase to the point of purchase If it is determined ...

Page 28: ...Muffler Screw Oil seal Pin Pin cover Spring O ring Air inlet Soft grip Soft grip 1 2 B 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 C 1 1 1 1 2 2 2 1 1 1 1 1 1 6 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Part No Description Qty Part No Description Qty For replacement parts call our customer service department at 1 888 3KOBALT 1 888 356 2258 8 00 a m 8 00 p m EST Monday Friday 5 5 4 B 2...

Page 29: ...te Clamp nut Ring gear Bushing Crankshaft Drive bushing Ratchet housing Ratchet yoke F R knob Sleeve Spring Washer Ratchet head Pin Ratchet pawl Thrust washer Retainer spring Spring Steel ball Spring Steel ball 1 2 D 4 5 6 7 8 9 10 11 12 E 14 15 16 17 G 19 20 F 22 23 24 25 26 27 28 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 4 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 2 2 Part No...

Page 30: ...ve Spring O ring Trigger Set pin Plug Oil seal Pin Pin cover Spring O ring Air inlet Muffler Screw Soft grip Soft grip Chisel 1 2 3 4 5 6 7 8 9 10 E B 13 14 15 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 Part No Description Qty Part No Description Qty 25 13 14 15 D 10 9 7 8 6 5 1 2 3 26 B E C 4 20 21 19 23 22 F 17 28 27 18 23 AIR HAMMER 30 PARTS LIST ...

Page 31: ...plate Pin Rotor Rotor blade Cylinder Rotor collar Front plate Pin Bearing Valve bushing Clamp nut Protector Collet holder Collet Collet jacket Small wrench Large wrench 1 E F 4 5 6 7 8 9 10 11 12 13 14 15 H 17 G 19 20 21 22 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 Part No Description Qty Part No Description Qty Printed in China 21 22 J 7 B 33 35 25 4 F ...

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