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Page 9 of 12

 

0901220 Rev: A (final 04/20)

 

 

FLEX

-

GAP ANNUAL CLEANING AND TEST PROCEDURES FOR UNITS INSTALLED IN CANADA

 

 

 

Each year, your chemical dispenser must be cleaned and its backflow prevention performance verified.  As this device is an 

end

-

of

-

line device (versus an in

-

line device) and evidence of effective backflow prevention is determined visually, a two

-

minute pressure test is not necessary.

 

 

If the Flex

-

Gap device cannot readily be seen during the test procedure, the housing of the chemical dispensing unit must be 

removed during testing.  Apply the appropriate test procedure below as applicable for your chemical dispensing unit.

 

 

 

4 GPM VENTURIS

 

 

1.

 

Fill discharge hose with water by opening the valve.

 

2.

 

When water begins to exit the discharge hose turn off the water and raise the end of the hose above the Flex

-

Gap.

 

3.

 

Observe that water is exiting the Flex

-

Gap.

 

4.

 

If the water is exiting the Flex

-

Gap it has passed the test.

 

5.

 

If the water is not exiting from the Flex

-

Gap, replace the Flex

-

Gap sleeve as per the instruction manual and re

-

test.

 

6.

 

If the water is not exiting from the Flex

-

Gap after replacing the sleeve and re

-

testing, replace the complete Flex

-

Gap 

assembly and re

-

test.

 

7.

 

If the water is not exiting from the Flex

-

Gap after replacing the Flex

-

Gap assembly, disconnect the water supply and 

replace the complete unit.

 

 

 

1 GPM VENTURIS

 

 

1.

 

Remove the Fill Tube Spout and replace with a 4

-

foot length of 

1/2” 

ID hose. 

 

2.

 

Fill the discharge hose with water by opening the valve.

 

3.

 

When water begins to exit the discharge hose, turn off the water and raise the end of the hose above the Flex

-

Gap.

 

4.

 

Observe that water is exiting the Flex

-

Gap.

 

5.

 

If the water is exiting the Flex

-

Gap, it has passed the test.

 

6.

 

If the water is not exiting from the Flex

-

Gap, replace the Flex

-

Gap sleeve and re

-

test.

 

7.

 

If the water is not exiting from the Flex

-

Gap after replacing the sleeve and re

-

testing, replace the complete Flex

-

Gap 

assembly and re

-

test.

 

8.

 

If the water is not exiting from the Flex

-

Gap after replacing the Flex

-

Gap assembly, disconnect the water supply and 

repace the complete unit.

 

Summary of Contents for Idex MX PLUS

Page 1: ...de of proportioner using a garden hose washer Water inlet can be located on the left side if necessary see optional water connections available page 5 2 Attach female connector on high pressure hose to water source 3 Turn on water and check for possible leaks IMPORTANT NOTE If proportioner is connected to a janitor s sink with an atmospheric vacuum breaker a special connection kit is required by A...

Page 2: ...4 chemical inlet ports see figure to the right Labels can be applied to the cover of the unit to identify where to point the dial for each particular chemical When inserting metering tips be sure to match up the correct tip for the chemical that will be used on each port CHOOSING THE FLOW RATE FLEX GAP VENTURI For the Flex Gap systems the flow rate is controlled by a venturi insert located inside ...

Page 3: ...ings with product 2 Install metering tip closest to the desired ounces per gallon see dilution charts 3 Drop chemical pick up tube into the container holding the product 4 Activate valve until chemical line is primed up to the metering tip 5 Note how many ounces of product are in the container 6 Activate valve again and fill a one gallon container with water product mix 7 Note how many ounces of p...

Page 4: ...SI 50 PSI 1 GPM 512 1 P N 2201221 35 P N 2201221 30 P N 2201221 25 4 GPM 512 1 P N 2201221 05 P N 2201221 05 P N 2201221 05 750 1 P N 2201221 10 P N 2201221 10 P N 2201221 10 935 1 P N 2201221 15 P N 2201221 15 P N 2201221 15 1400 1 P N 2201221 25 P N 2201221 25 P N 2201221 25 TORTUOUS PATH METERING DEVICE TPMD Many sink sanitizers and concentrated cleaning products require dilution rates that exc...

Page 5: ...o weak A Check water pressure for a minimum of 25 PSI of flow pressure B Change metering tip to a higher dilution ratio 4 Supply line loses chemical prime A Check or change foot valve 5 Water leaks at cap on valve assembly A Check that cap is fully turned clock wise and tight B Check for debris or damage to valve tab assembly C Excessive water pressure Use Regulator 6 Button activator will not act...

Page 6: ...0901220 Rev A final 04 20 Page 6 of 12 SINGLE ENGINE PARTS DIAGRAM ...

Page 7: ...Page 7 of 12 0901220 Rev A final 04 20 DUAL ENGINE PARTS DIAGRAM ...

Page 8: ...0901220 Rev A final 04 20 Page 8 of 12 TRIPLE ENGINE PARTS DIAGRAM ...

Page 9: ...er is not exiting from the Flex Gap replace the Flex Gap sleeve as per the instruction manual and re test 6 If the water is not exiting from the Flex Gap after replacing the sleeve and re testing replace the complete Flex Gap assembly and re test 7 If the water is not exiting from the Flex Gap after replacing the Flex Gap assembly disconnect the water supply and replace the complete unit 1 GPM VEN...

Page 10: ...0901220 Rev A final 04 20 Page 10 of 12 NOTES ...

Page 11: ...Page 11 of 12 0901220 Rev A final 04 20 NOTES ...

Page 12: ...such parts when returned to factory with a Knight Return Authorization KRA number freight prepaid and found to be defective upon factory authorized inspection Bearings and pump seals or rubber and synthetic rubber parts such as O rings diaphragms squeeze tubing and gaskets are considered expendable and are not covered under warranty Warranty does not cover liability resulting from performance of t...

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