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0901154 Rev: A (04/10) 

Page 7 of 12 

 

PROBLEM 

SOLUTION 

 

 

 

 

(7) 

Foam comes out wet regardless of where the Wet 
Foam-Dry Foam is set. 

  Checkvalve may be plugged and needs replacing. 

 

 

  Ball  valve  may  not  be  open  all  the  way  on  foam 

wand.  This  may  happen  if  the  operator  is  standing 
too close to a wall and closing the ball valve slightly 
to reduce splash of foam. 

 

 

 

 

(8) 

Unit foams at reduced pressure. 

  Check  the  air supply  into  the unit.  If  air  pressure  is 

low,  turn unit  off  until  air supply  can  bring  pressure 
back up. 

 

 

 

 

 

 

  If you know the air supply is 60 PSI or higher, check 

the internal air gauge which should read near 60 PSI 
or  higher.  Adjust  Pressure  Regulator  to  required 
minimum 60 PSI. 

 

 

 

 

 

 

 

 

 

If  both  of  the  above  check  out  okay,  the  S.S. 
packing  could  be  plugged.  Remove  and  clean  it 
per the instructions to the right: 

(i)  Be  sure  to  turn  off  air  to  unit  and  open  the  cut-off 

valve  on  the  discharge  hose  to  remove  back-
pressure on the unit. 

 

 

 

 

 

 

(ii)  Remove the hose barb from the Discharge Tee. 

 

 

 

 

 

 

(iii)  Remove the screen retainer and packing from inside 

the tee. 

 

 

 

 

 

 

(iv)  Clean any particles from the packing and the screen 

retainer. 

 

 

 

 

 

 

(v)  Replace the packing and screen retainer into the tee 

and replace the hose barb fitting. Use a pipe thread 
sealant to prevent leaks. 

 

 

 

 

 

 

 

 

(9) 

Pump does not stop with ball valve (wand) turned 
off. 

  Chemical  lines  not  primed  and/or  air  leaks  in  the 

pump tubing. 

Summary of Contents for Foam Clean 25-95

Page 1: ...0901154 Rev A 04 10 Page 1 of 12 Foam Clean 25 95 Instruction Manual ...

Page 2: ...g any equipment ensure that all national and local safety electrical and plumbing codes are met TABLE OF CONTENTS Introduction 3 Applications 3 Requirements 3 Specifications 3 Safety Precautions 4 After Use 4 Maintenance 4 Operation 5 Troubleshooting 6 Mobil Cart Parts Diagram 8 Pump Plumbing Parts Diagram 9 European Parts Diagram 10 Replacement Parts List 11 Warranty Information 12 Knight Locatio...

Page 3: ...pplications APPLICATIONS Food Processing Plants Process Food Beverage Dairy Baking Poultry Smoke Houses Seafood Transportation Trucking Aviation Transit Automotive Military Ships Construction Equipment Industrial General Cleaning Machinery Degreasing Paint Manufacturers Paper Mills Agricultural Dairy Poultry Farm Equipment Hog REQUIREMENTS Minimum 60 PSI clean dry air at 5 10 CFM during operation ...

Page 4: ...e unit unattended while discharge hose is under pressure Never foam directly into an uncovered electrical outlet or electrical panel Stand far enough away from surface being foamed to prevent foam from splashing on you AFTER USE 1 Fill the tank with fresh water and rinse thoroughly With discharge valve open allow pump to run until all chemical has been pumped through discharge hose and air has bee...

Page 5: ...air supply to the 5 16 quick connect fitting on the unit Note Unit will operate when air supply is on 5 Fig C Slowly open the ball valve on the discharge hose while holding foam wand away from you Closing the ball valve will turn pump off 5 Fig E Adjust air pressure regulator to achieve desired pump flow rate between 60 80 PSI for optimum results 6 Fig B Open Wet Foam Dry Foam Valve in the counter...

Page 6: ...e item 8 for details on how to service the packing 3 Wet Foam Dry Foam Valve is opened too far pump will not cycle properly due to lack of air pressure If this occurs close valve and follow the instruction in Steps 5 7 under Operation page 3 4 Air passes through the pump without cycling Repair or replace the pump 5 Foam Solution backs up into the air filter Checkvalve needs replacing 6 Pump cycles...

Page 7: ... gauge which should read near 60 PSI or higher Adjust Pressure Regulator to required minimum 60 PSI If both of the above check out okay the S S packing could be plugged Remove and clean it per the instructions to the right i Be sure to turn off air to unit and open the cut off valve on the discharge hose to remove back pressure on the unit ii Remove the hose barb from the Discharge Tee iii Remove ...

Page 8: ...Page 8 of 12 0901154 Rev A 04 10 MOBILE CART DISCHARGE HOSE ...

Page 9: ...0901154 Rev A 04 10 Page 9 of 12 PUMP PLUMBING ...

Page 10: ... 7 6m 0800545 3 8 ID x 40 ft 12m 7649288 1 Front Wheel Kit Steel with Brakes 7649288 2 Front Wheel Kit Stainless Steel with Brakes PVC Wand Assembly 1 2 FPT 1400554 1 18in 46cm 1400554 2 24in 61cm 1400554 3 36in 91cm PVC Wand Assembly 3 8 NPT 1400556 1 18in 46cm 1400556 2 24in 61cm 1400556 3 36in 91cm SST Wand Assembly 3 8 NPT 1400557 1 18in 46cm 1400557 2 24in 61cm 1400557 3 36in 91cm ...

Page 11: ...ulator Auto Drain Filter 7 125PSI 1 4 NPT 7901247 Check Valve Viton 3 8 Barb X 3 8 Barb 7901245 Check Valve Viton Gray PVC 3 8 Barb in x 1 4 Mnpt out 1600956 Pump Flojet AOP 3 8 Inch Santoprene 7649269 Wheel Foam Clean Mobile 7649269 1 Wheel Foam Clean Mobile Rubber Black Soft 1600639 Fitting Brass Ni Pl 1 2 Npt X 3 4 Barb 0600435 Air Fitting 1 4 In Npt Male 7649278 Door Foam Clean 25 95 1600689 F...

Page 12: ...ight prepaid and found to be defective upon factory authorized inspection Bearings and pump seals or rubber and synthetic rubber parts such as O rings diaphragms squeeze tubing and gaskets are considered expendable and are not covered under warranty Warranty does not cover liability resulting from performance of this equipment nor the labor to replace this equipment Product abuse or misuse voids w...

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