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KMC Controls

Revision C

Introduction

Safety considerations

8

Safety 
considerations

KMC Controls assumes the responsibility for providing you a safe product and 
safety guidelines during its use. Safety means protection to all individuals who 
install, operate, and service the equipment as well as protection of the 
equipment itself. To promote safety, we use hazard alert labeling in this manual. 
Follow the associated guidelines to avoid hazards.

Danger

Danger represents the most severe hazard alert. Bodily harm or death will 
occur if danger guidelines are not followed.

Warning

Warning represents hazards that could result in severe injury or death.

Caution

Caution indicates potential personal injury or equipment or property damage 
if instructions are not followed.

Note

Notes provide additional information that is important.

Detail

Provides programing tips and shortcuts that may save time.

Summary of Contents for KMD-5220

Page 1: ...Revision C Installation and Operation Guide KMD 5220 Input Module For use with KMD 5210 883 019 05C ...

Page 2: ... any means without the written permission of KMC Controls Inc Printed in U S A Disclaimer The material in this manual is for information purposes only The contents and the product it describes are subject to change without notice KMC Controls Inc makes no representations or warranties with respect to this manual In no event shall KMC Controls Inc be liable for any damages direct or incidental aris...

Page 3: ... 1 Introduction Specifications 5 Accessories 7 Safety considerations 8 Section 2 Installation Mounting 9 Planning for input modules 9 Module installation 10 Connecting inputs 11 Section 3 Operation Status LED 13 Auxiliary power fuse 14 Power On Off 14 Maintenance 14 ...

Page 4: ...KMC Controls Revision C 4 ...

Page 5: ...accept digital or analog inputs from active and passive sensor and control devices and process those inputs for use by the KMD 5210 LAN Controller Specifications Input Universal inputs 16 Key features Each input software selectable for analog or digital signals Standard and custom units of measure Pull up resistors for switch contacts and other unpowered equipment Connector Removable screw termina...

Page 6: ... Management Equipment listed CE compliant FCC Class B Part 15 Subpart B SASO PCP Registration KSA R 103263 Dimensions Table 1 1 Dimensions A B C D E F Height not shown 4 50 in 9 00 in 4 00 in 0 25 in 6 00 in 1 50 in 0 98 in 114 mm 229 mm 102 mm 6 mm 152 mm 38 mm 25 mm A B C E D F ...

Page 7: ...vision C Introduction Accessories 7 Accessories Ribbon cables KMD 5660 6 inch 15 cm ribbon cable KMD 5668 9 inch 23 cm ribbon cable KMD 5661 14 inch 36 cm ribbon cable KMD 5662 19 inch 48 cm ribbon cable KMD 5663 24 inch 61 cm ribbon cable ...

Page 8: ...fety we use hazard alert labeling in this manual Follow the associated guidelines to avoid hazards Danger Danger represents the most severe hazard alert Bodily harm or death will occur if danger guidelines are not followed Warning Warning represents hazards that could result in severe injury or death Caution Caution indicates potential personal injury or equipment or property damage if instruction...

Page 9: ...the module to fasten it securely to a flat surface with 6 or 8 hardware See Dimensions on page 6 for mounting hole locations and dimensions To maintain RF emissions specifications use either shielded connecting cables or enclose all cables in conduit Planning for input modules To connect inputs devices to a KMD 5210 controller use one or more KMD 5220 input modules The KMD 5210 controller includes...

Page 10: ...cate with the module 3 Connect the other end of the ribbon cable to the input module You may find it necessary to fold the cable to properly route it to the module To accommodate turns fold the cable gently to change direction To make a fold overlay the cable at a right angle and press gently until the cable holds the fold as shown in Illustration 2 3 Caution Do not crimp the cable in a tight fold...

Page 11: ...r applications place the moveable jumper in the 10K position For 1kΩ platinum RTD sensors place the moveable jumper in the 1K position Pulse inputs Connect pulse inputs under the following conditions Use only the input module installed in the card 1 position for pulse inputs If the pulse input is a passive input such as switch contacts then place the input pull up in the 10K position If the pulse ...

Page 12: ...on the lower right side of the module The maximum output of all six outputs cannot exceed 1 ampere or the fuse will open The negative power supply terminal is common to the analog input grounds For example on a two wire device the power is drawn from one of the six outputs and the return goes to one of the inputs terminals On a three wire transducer the input negative can be run to the transducer ...

Page 13: ...le is wired and powered up operation is automatic Status LED The status LED at the top of the module will illuminate when the module is communicating with the LAN controller too which it is connected Under normal operation the LED blinks at a regular rate The LED glows steady until the LAN controller to which it is connected is programmed in HCM and at least one input is configured with WinControl...

Page 14: ...alent rating Caution Do not use a larger rated fuse as this may result in damage to the KMD 5220 Power On Off The input module does not use an On Off switch or a power jumper After the module is connected to a LAN controller and the LAN controller is powered the module is also powered Maintenance The KMD 5220 does not require routine maintenance If cleaning is required wipe with a soft damp cloth ...

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