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BAC-1xx63 Series (6 Relays, 3 Analog Outputs)   

Installation Guide

Connections and Wiring

Illustration 4—(BAC-1xx63C) Terminals and Connections

Illustration 2—MS/TP Network End-Of-Line Termination

1
2
3
4
5
6

3
4

3
4

IN4 = 

5
6

10K 

0-12 V

5
6

IN3 = 

7
8

7
8

IN2 = 

7
8

EOL = 

Pushed Left 

Pushed Right 

1
2

ON

OFF

1
2

10K 

0-12 V

10K 

0-12 V

Illustration 3—EOL and Pull-Up Switch Resistor Positions

 +B

 –A
IN4
IN3

GND

IN2

Common/–/C

Phase/ /R

  

Analog 9

GND 7–9
  Analog 8
  Analog 7
  Relay 6
SC 4–6
  Relay 5
  Relay 4
  Relay 3
SC 1–3
  Relay 2
  Relay 1

Outputs

(Wir

ing Cutout in Bac

kplate)

NOTE:  IN1 is the room temp. 

BACnet 
MS/TP 
Network

Inputs

24 VAC

sensor AI1

NOTE:  SC = Switched 

(Relay) Common

(Wiring Inputs 
and Outputs 
Dependent on 
Application)

Wiring Considerations

•  Because of the many connections (power, 

network, inputs, outputs, and their respective 

grounds or switched commons), be sure wiring 

is well planned before installation of conduit!

•  To prevent excessive voltage drop, 

use a conduc-

tor size that is adequate for the wiring length! 

Allow plenty of “cushion” to allow for tran-

sient peaks during startup.

•  Make sure that conduit for all wiring has ad-

equate diameter for all necessary wiring. Using 

1-inch conduit and junction boxes is recommend-

ed! Use external junction boxes above the ceiling 

or in another convenient location as needed 

to make connections that run to the FlexStat’s 

junction box.

•  Using multiple conductor wires for all inputs 

(e.g., six conductor) and outputs (e.g., 12 conduc-

tor) is recommended. Grounds for all the inputs 

can be combined on one wire.

 CAUTION

To avoid damage from ground loops and other 
communication issues in networked FlexStats, 
correct phasing on MS/TP network and power 
connections on ALL the networked controllers is 
critically important.

MS/TP Wiring

Connect the 

–A

 terminals in parallel with all other 

–A

 

terminals on the network and the 

+B

 terminals in paral-

lel with all other 

+B

 terminals. (See Illustrations 2 and 

4.) Connect the shields of the cable (Belden cable #82760 

or equivalent) together at each device. Use a wire nut or 

the 

S

 terminal in KMC BACnet controllers. (FlexStats, 

however, do not have an 

S

 terminal.) Connect the cable 

shield to a good earth ground 

at one end only

.

NOTE:  The 

S

 terminal in KMC controllers is 

provided as a connecting point for the 

shield. The terminal is not connected to the 

ground of the controller. When connecting 

to controllers from other manufacturers, 

verify the shield connection is not 

connected to the controller’s ground.

For more information on principles and good practic-

es when connecting an MS/TP network, see Planning 

BACnet Networks (Application Note AN0404A).

MS/TP EOL (End-Of-Line) Termination

The controllers/thermostats on the physical ends of 

the EIA-485 wiring segment must have end-of-line 

termination installed for proper network operation. 

(See Illustrations 2 and 3.) If a FlexStat is at the physi-

cal 

end

 of the MS/TP network line, set 

both

 the EOL 

termination switches 

(1 and 2)

 to 

On

 (to the 

right

on the back of the circuit board. If not on the end, 

ensure that both switches are Off (left).

Summary of Contents for BAC-1xx63 Series

Page 1: ...t windows air vents and air circulation obstructions e g curtains furniture See the Application Guide for more information Additionally for a model with an occupancy sen sor option be sure to install it where it will have unobstructed view of the most typical traffic area see the Application Guide for more information If replacing an existing thermostat label wires as needed for reference when rem...

Page 2: ...six conductor and outputs e g 12 conduc tor is recommended Grounds for all the inputs can be combined on one wire CAUTION To avoid damage from ground loops and other communication issues in networked FlexStats correct phasing on MS TP network and power connections on ALL the networked controllers is critically important MS TP Wiring Connect the A terminals in parallel with all other A terminals on...

Page 3: ...plication Guide Output Connections Connect the device under control between the desired output terminal and the related SC Switched Com mon for relays or GND Ground for analog outputs terminal See Illustration 4 For the bank of three relays there is one Switched relay Common connec tion in place of the GND terminal used with analog outputs See Illustration 5 Relay 3 or 6 SC 1 3 or 4 6 Relay 2 or 5...

Page 4: ...ower Connection The FlexStat requires an external 24 volt AC power source Use a KMC Controls Class 2 transformer to supply power Connect the transformer s neutral lead to the 24 VAC Common C terminal and the AC phase lead to the 24 VAC Phase R terminal See Illustration 4 Power is applied to the FlexStat when the transformer is plugged in KMC Controls recommends powering only one con troller thermo...

Page 5: ...lso have MAT OAT inputs typically 10K Type III thermistors Ensure pull up resistor switch positions are set properly see Illustration 3 on page 2 Fan Status FST or Discharge Air Temperature DAT is an optional selectable input Ensure pull up resistor switch positions are set properly 10K position for the relay switch or Type III thermistor Output Terminals AHU Output Connections Modulating BACnet O...

Page 6: ...inals 1 3 Relay 2 O B Reversing Valve see O B Note in schematic BO2 Relay 1 G Fan BO1 If optional Outside Air Damper is used must also have MAT OAT inputs Input Terminals HPU Input Connections BACnet Objects IN4 Opt Outside Air Temp OAT AI4 IN3 Opt Mixed Air Temp MAT AI3 GND Ground IN2 Optional FST or DAT AI2 When using optional Outside Air Damper must also have MAT OAT inputs typically 10K Type I...

Page 7: ...AT inputs typically 10K Type III thermistors Ensure pull up resistor switch positions are set properly see Illustration 3 on page 2 Fan Status FST or Discharge Air Temperature DAT is an optional selectable input Ensure pull up resistor switch positions are set properly 10K position for the relay switch or Type III thermistor Output Terminals Typical Terminal Codes RTU Output Connections 1 or 2 H a...

Page 8: ...DAT is an optional selectable input Ensure pull up resistor switch positions are set properly 10K position for the relay switch or Type III thermistor Output Terminals BAC 1xxx63C FCU Output Connections BACnet Objects 2 Pipe 4 Pipe Analog 9 AO9 GND Ground for analog output terminals 7 9 Analog 8 Heat Valve Proportional HTV AO8 Analog 7 Valve Proportional VLV Cool Valve Proportional CLV AO7 Relay 6...

Page 9: ... 6311 050 Transformer STE 1454 Temp Sensor 2 PIPE 2 POSITION FCU OPTION XEE 6311 050 Transformer VEP 1xxx0186 VEZ 4xxxxMBx Valve with 24 VAC Actuator BRN VEPSeries or RED VEZ Series BLU VEPSeries or BLK VEZ Series STE 1454 Temp Sensor NOTE See the FCU Overview section on the previous page for the 4 Pipe Modulating option and the general schematic Additional Resources The latest support files are a...

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