KMC Controls 48 Series, Operator'S Manual

Page: 6 / 20

4
PLEASE NOTE : When Attaching the
tongue and clevis to the 4810 or 4815
dump cart the right hand side of tongue
bolts to the inside of plate and the left
hand side is bolted on the outside of
plate as shown in figures 3 & 4
. The
tongue can be placed on either end of the
frame for right or left side dumping. Install
the 5/8” capscrews and/or 3/4" capscrews
provided. Torque the 5/8” Grade 5 hard-
ware to 130 ft. lbs. Torque the 3/4” Grade
5 hardware to 200 ft. lbs. Refer to Figures
1 & 2 for hardware details.
Due to shipping restrictions, some dealer assembly may be required.
DEALER SETUP
DANGER: During setup, make sure the frame is securely supported on all
four corners. Failure to support the frame could result in injury or death.
Carefully remove the loose parts that have been shipped inside the tank.
TONGUE FOR
4810 & 4815
6 - 5/8 X 2 Capscrew
5/8 Lockwasher
5/8 Hex nut
4 - 3/4 X 2 Capscrew
3/4 Lockwasher
3/4 Hex nut
2 - 3/8 X 1 1/4 Capscrew
3/8 Flatwasher
5/8 Whiz nut
6 - 3/4 X 2 1/2
Capscrew
3/4 Lockwasher
3/4 Hex nut
TONGUE FOR 4825 & 4830
4 - 3/4 X 2 1/2 Capscrew
3/4 Lockwasher
3/4 Locknut
6 - 3/4 X 3 Capscrew
3/4 Lockwasher
3/4 Locknut
6 - 3/4 X 2 1/2 Capscrew
3/4 Lockwasher
3/4 Hex nut
FIGURE 1 (Tongue hardware for 4810 & 4815 dump cart.) FIGURE 2 (Tongue hardware for 4825 & 4830 dump cart.)
Check to be sure the axle is installed correctly for the tongue position you have chosen. Refer
to Figure 5, Page 5. The axle is designed to be 2” out of center to provide some tongue
weight for towing stability. Make sure the axle is attached toward the REAR of the frame and
away from the tongue. If it is not in the desired position, remove the 5/8 capscrews and
reinstall in the correct position.
Install the hydraulic hose clamps and support post to the tongue. If the tongue position has
been reversed, some of the hydraulic hoses, adapters, and tubes will need to be relocated to
the tongue side. Make sure all hydraulic connections are properly tightened.
Install the hub and spindle units. They can be placed in four (4) different positions in order to
reach the maximum dumping height required. Refer to figure 5. Install the sixteen (16) 1” x
3.5” G8 capscrews provided. Torque to 680 ft. lbs. When selecting a spindle position, keep
in mind that the cart is more stable when the center of gravity is lower. Also a shorter cart
height will be less likely to hit trees or other overhead structures during transport.
LEFT HAND SIDE OF TONGUE
BOLTS TO OUTSIDE OF PLATE.
RIGHT HAND SIDE OF TONGUE
BOLTS TO INSIDE OF PLATE.
FIGURE 4
FIGURE 3
BOLTS TO
INSIDE OF
PLATE