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11. UPPER DECK ASSEMBLY

HK525B1 = HITEC,SAVOX

HK525B2 = KO,FUTABA

HK525B3 = SANWA,JR

SERVO HORN CLEARANCE
Use appropriate shims to ensure 

there is at least 2.5mm clearance 

between the servo horn and the 

front middle shaft

Use appropriate shims to ensure 

there is at least 0.5mm clearance 

between the bottom of servo and 

the radio plate mount right

BH M3 x 15

OR

BH M3 x 20

Depend on which

shims are using

NOT INCLUDED

HK 965

HK 965

( BH M3 x 8 )

( FH M3 x 8 )

2.5mm ~ 3.5mm

Switch on the radio to get the neutral 

position then put on the servo arm.

BH M3 x 15

OR

BH M3 x 18

Depend On Which

Shims Are Using

1.0mm thickness

2.0mm thickness

3.0mm thickness

7.5mm thickness 9.5mm thickness

8.5mm thickness 10.5mm thickness

0.5mm

!

P. 30

All screw must be applied 

threadlock glue !

TD

THREADLOCK

All screw must be applied 

threadlock glue !

TD

THREADLOCK

Summary of Contents for H-K1

Page 1: ...INSTRUCTION MANUAL...

Page 2: ...when assembly because some parts may have sharp edge 4 Always switch on your transmitter before you switch on your receiver in the car Always switch off the receiver before switch off your transmitte...

Page 3: ...0ml 500 Silicone Oil Hex Wrench 1 5 2 0 2 5 3 0mm KMR H15 H20 H25 H30 Nut 7 0mm KMR N70 Ball End Hex 2 5mm KMR B25 Phillips 4 0mm KMR F40 Fuel Bottle KMR A038 Clutch Nut Tool KMR A033 Fuel Gun KMR A00...

Page 4: ...10 Diff Gear O Ring HK211 Diff Case O Ring HK217 Alum Front Solid Axle HK460 24T P POM Front Diff Pulley 24T HK487 D2 x 9 7 Pin HK931 FH M2 0 x 5 HK933 FH M2 5 x 8 x 2 x 2 x 1 x 1 x 1 x 2 x 4 x 4 Item...

Page 5: ...this order to finish tightening the screws Tighten the screws equally but do NOT tighten them completely OIL After disassembling the differential the large O ring may have an increased size and may be...

Page 6: ...x 2 HK208 Small Bevel Diff Gear Shims HK209 Outside Diff Joint Shims HK210 Diff Gear O Ring HK211 Diff Case O Ring HK487 D2 x 9 7 pin HK933 FH M2 5 x 8 x 4 x 2 x 2 x 1 x 2 x 4 HK202R HK933 HK209 HK487...

Page 7: ...e O ring or carefully inserting the O ring in the diff cover Tighten the screws equally but do NOT tighten them completely Follow this order to finish tightening the screws 2 REAR GEAR DIFFERENTIAL P...

Page 8: ...ock Piston Shim HK313 Adj Nut O Ring HK321 Front Shock Spring HK536B Link Plastic 17 5mm HK850S Ball Universal 5 8mm Hex Short HK850L Ball Universal 5 8mm Hex Long HK905 BH M3 x 12 HK951 Lock Nut M2 5...

Page 9: ...09 Alum Lower Shock Cap HK310R Rear Lower Spring Cap x 1 x 1 x 1 x 1 x 1 x 1 x 2 x 1 x 1 x 1 HK311 Shock O Ring HK312 Shock Piston Shim HK313 Adj Nut O Ring HK331 Rear Shock Spring HK536B Link Plastic...

Page 10: ...shock body Let the shock rest for 5 minutes to allow the air bubbles to escape When installing the shock cap assembly on the shock body some oil will leak out this is normal Fully tighten the cap and...

Page 11: ...71 4 HK102 4 HK935 HK935 HK931 HK218 HK502R HK931 HK937 HK935 HK404L KM Foam Tyre HK502L HK852 HK500C HK402L HK935 HK103 HK902 HK903 HK913 HK903 HK564 HK487 HK904 HK401L HK903 HK902 HK101L A HK903 HK4...

Page 12: ...480 Front Upper Arm Pin HK481 Front Lower Arm Pin HK483 Front Spring Steel Universal shaft HK492 1 Front Anti Roll Bar Shaft Male HK492 2 Front Anti Roll Bar Shaft Female HK500C Hard Front Upper Arm w...

Page 13: ...the same position of the carbon hub slot 1 5 0 5 1 5 0 5 INITIAL SETTING There are two different frames rounded and square however both feature the same eccentric holders TO LOOSEN FRONT BELT Plug the...

Page 14: ...UNT HK HK HK003 HK532 HK HK HK115 HK531 HK HK HK530 HK532 HK HK 1 FRONT BUMPER BAG 4 5 FRONT SUSPENSION P 13 DETAIL During initial assembly tighten each POM hex nut until the pivot ball starts to have...

Page 15: ...433 Alum Servo Saver Shaft HK434 Alum Servo Saver Spring adj Nut HK435 Servo Saver Spring x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1 HK536B Link Plastic 17 5mm HK801Ti 48 Titanium Steering Turnbuckles 48mm HK850...

Page 16: ...ite BH M3 x 6 STEP 1 2 3 4 4 5 6 5 6 7 BH M3 x 6 BH M3 x 8 BH M3 x 8 FH M2 x 5 BAG 7 FH M2 x 5 FH M3 x 6 ACKERMANN SETTINGS 2 8mm 3 6mm INITIAL SETTING 4 4mm A A B C B C 5 All screw must be applied th...

Page 17: ...913 HK487 HK975 HK850L HK536B HK850L HK482 HK902 HK903 HK936 HK506A HK801Ti 23 HK412L HK902 HK901 HK110L A HK563 HK B10154 HK902 HK413 HK902 HK228 HK411L HK533 HK533 HK109 HK414 HK108 HK903 HK411R HK5...

Page 18: ...r Dog Bone HK484A Rear Wheel Hub HK487 D2 x 9 7 Pin HK503 Rear Hub HK504C Hard Rear Lower Arm with Carbon HK506A 1mm Caster Clips HK507A1 Roll Centre Collar A1 HK507A2 Roll Centre Collar A2 HK508B1 Ro...

Page 19: ...e 23mm HK850S Ball Universal 5 8mm Hex Short HK853 Rear Anti Roll Bar Ball HK903 BH M3 x 8 HK907 BH M3 x 16 HK911 SS M3 x 3 HK935 FH M3 x 6 HK962 E Clip For 6 0 Shaft HK976 Rear Anti Roll Bar Stopper...

Page 20: ...HK HK115 HK531 HK HK HK530 HK532 HK HK 1 FRONT BUMPER BAG 4 8 REAR GEAR BOX ASSEM P 19 Tighten both screws until ends are flush with outer edge of builkhead DETAIL COMPLETED ASSEMBLY LEFT REAR ARM RI...

Page 21: ...8 REAR GEAR BOX ASSEM 1 5 0 5 1 5 0 5 INITIAL SETTING There are two different frames rounded and square however both feature the same eccentric holders 1mm 1mm B2 0 5mm HK177 B2 0 5mm A2 0 5mm FH M3...

Page 22: ...ke pads If not loosen the two screws holding the brake pads Both bushings MUST be in same position NOTE ORIENTATION NOTE ORIENTATION NOTE ORIENTATION 8 REAR GEAR BOX ASSEM REAR BELT TENSION ADJUSTMENT...

Page 23: ...screw Tight up the set screw after the bearing are positioned Ball screw MUST move freely During initial assembly tighten each aluminum hex nut until the ball screw starts to have resistance then loos...

Page 24: ...BAG 4 P 23 Note the 90 angle difference between the ball joints 8 REAR GEAR BOX ASSEM INITIAL POSITION INITIAL POSITION 6mm 44 5mm 1 1 HK 536B 17 5mm 1 1 BH M3 x 6 SS M3 x 16 Tight up the set screw E...

Page 25: ...51 59T Spur Gear 59T 1st HK552 54T Spur Gear 54T 2nd HK912 SS M3 x 5 HK922 SH M2 5 x 12 HK935 FH M3 x 6 HK962 E Clip For 6 0 Shaft x 1 x 1 x 2 x 2 x 6 x 1 HK551 59T HK552 54T HK471 HK935 HK473 HK478 H...

Page 26: ...ANSMISSION P 25 ASSEMBLED VIEW Do not overtighten gap setting setscrews Only tighten until roller pins contact the center hub Use to slightly chamfer the edges on all 3 holes for screws Use to slightl...

Page 27: ...x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1 HK901 BH M3 x 5 HK905 BH M3 x 12 HK935 FH M3 x 6 HK936 FH M3 x 8 HK938 FH M3 x 12 HK954 Side Belt Bearing Nut HK962 E Clip For 6 0 Shaft HK975 Collar 3 x 6 x 3 5 HK...

Page 28: ...K003 HK532 HK HK HK115 HK531 HK HK HK530 HK532 HK HK 1 FRONT BUMPER BAG 4 10 MIDDLE TRANSMISSION P 27 Release upper screw Move belt tensioner as needed Re tighten upper screw To adjust the belt tensio...

Page 29: ...HK534 HK535 HK935 HK436 HK850L HK535 HK921 HK527 HK903 HK526A HK523 HK935 HK491 HK935 HK532 HK524A HK525B3 HK932 HK935 HK907 HK982 HK528 4 HK528 4 HK528 2 HK528 5 HK528 3 HK907 HK924 HK965 HK904 HK10...

Page 30: ...vo Shims 1 0mm HK527B Servo Shims 2 0mm HK527C Servo Shims 3 0mm HK528 1 Brake Adj Nut HK528 2 Linkage Pivot x 1 x 2 x 1 x 1 x 1 x 1 x 1 x 1 x 3 x 1 x 1 x 1 x 2 x 1 x 1 x 1 x 1 x 2 x 2 x 2 x 2 x 1 x 2...

Page 31: ...o and the radio plate mount right BH M3 x 15 OR BH M3 x 20 Depend on which shims are using NOT INCLUDED HK 965 HK 965 BH M3 x 8 FH M3 x 8 2 5mm 3 5mm Switch on the radio to get the neutral position th...

Page 32: ...HK HK 1 FRONT BUMPER BAG 4 P 31 Attach steering linkage to sevo saver Antenna NOT INCLUDED Receiver NOT INCLUDED NOT INCLUDED Personal sensor NOT INCLUDED Steering Servo arm MUST be perpendicular to...

Page 33: ...e in order to fit different servo Servo Screw NOT INCLUDED All screw must be applied threadlock glue TD THREADLOCK All screw must be applied threadlock glue TD THREADLOCK Tight up the set screw Tight...

Page 34: ...x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 3 x 1 x 1 x 1 x 1 x 1 HK614 Trust Bearing HK903 BH M3 x 8 HK923 SH M3 x 10 HK925 SH M3 x 15 HK972A S 5 x 7 x 0 1 Shims HK972B S 5 x 7 x 0 2 Shims HK972C S 5 x 7 x 0 3 Sh...

Page 35: ...o use KMR A007 NOT INCLUDED BH M3 x 8 SH M3 x 10 KM Tune Pipe Manifold Suggest to use KMP 2563 NOT INCLUDED Engine Manifold Spring Suggest to use KMR A005 NOT INCLUDED Tight up the set screw FH M2 5 x...

Page 36: ...5 FH M3 x 6 HK936 FH M3 x 8 HK952 M3 Nut HK966 Body Clip Large HK975 Collar 3 x 6 x 3 5 HK979 Fuel Tube x 2 x 1 x 2 x 4 x 2 x 10 x 1 x 1 HK936 HK952 HK003B HK532 HK903 HK905 HK115 HK531 HK907 HK952 HK...

Page 37: ...P 36 13 FRONT BUMPER BATTERY PLATE REAR STIFFENER BH M3 x 10 BH M3 x 12 BH M3 x 12 BH M3 x 8 FH M3 x 8 HK966 Body Clip Large All screw must be applied threadlock glue TD THREADLOCK...

Page 38: ...y Plate FH M3 x 6 BH M3 x 10 BH M3 x 16 Use on appropriate receiver battery pack 5 cells AAA 3 2 can be used Use tape to mount the receiver battery pack to the lower holder Battery 13 FRONT BUMPER BAT...

Page 39: ...yres Series NOT INCLUDED M4 Lock Nut BAG 9 M4 Lock Nut BAG 7 FRONT SHOCKS SHORTER SPRINGS INITAL POSITION BH M3 x 10 BAG 9 HK966 Large P 38 HK533 BAG 9 All screw must be applied threadlock glue TD THR...

Page 40: ...AMOUNT ID NAME AMOUNT HK HK HK003 HK532 HK HK HK115 HK531 HK HK HK530 HK532 HK HK 1 FRONT BUMPER BAG 4 FINAL ASSEMBLY P 39 DETAIL SHOCK TOWER REAR TIRES WIDE FRONT TIRES NARROW Cut 2 Pieces of silicon...

Page 41: ...P 41 P 41 FINAL COMPLETE VIEWS P 40...

Page 42: ...HK531 LOWER BUMPER HK532 FRONT BODY POST x 1 x 1 x 1 x 1 x 2 SBH M3 x 8 SHB M3 x 10 SHB M3 x 14 SHB M3 x 10 M3 _ NUT x 2 x 2 x 2 x 4 x 2 ID NAME AMOUNT ID NAME AMOUNT HK HK HK003 HK532 HK HK HK115 HK...

Page 43: ...iff Gear O Ring 4 HK107 2mm Carbon Brake Arm 1 HK211 Diff Case O Ring 2 HK108 2 5mm Carbon Camber Plate 1 HK217 Alum Front Solid Axle 1 HK109 4mm Rear Carbon Shock Tower 1 HK220 Rear Diff Case 1 HK110...

Page 44: ...ht 1 HK440 Alum Centre Mount 1 HK402L Front Suspension Arm Holder Left 1 HK441v2 Engine Mount 1 HK402R Front Suspension Arm Holder Right 1 HK450L Alum Radio Plate Mount Left 1 HK403 Alum Front Lower S...

Page 45: ...1 HK486 2 Speed Steel Shaft 1 HK525B1 Throttle Servo Holder B1 HITEC SAVOX 1 HK487 D2 x 9 7 Pin 10 HK525B2 Throttle Servo Holder B2 KO FUTABA 1 HK489 1 5mm Brake Disc 1 HK525B3 Throttle Servo Holder B...

Page 46: ...Long 13 HK536B Link Plastic 17 5mm 12 HK850S Ball Universal 5 8mm Hex Short 6 HK536C Link Plastic 21mm 4 HK851 Ball Stud 4 8mm 1 HK537 5 8mm Small Ball End For Anti Roll Bar 4 HK852 8 5mm Ball Screw...

Page 47: ...5 Muffler Stay Spring Link 1 HK935 FH M3 x 6 20 HK B10154 Steel Bearing 10x15x4 8 HK936 FH M3 x 8 9 HK B5104 Steel Bearing 5x10x4 1 HK937 FH M3 x 10 4 HK B5825 Steel Bearing 5x8x2 5 8 HK938 FH M3 x 12...

Page 48: ...Xi Xiang Town Baoan Shen Zhen Guang Dong China Tel 86 755 27478892 Fax 86 755 29655092 KM Group International Holdings Co Ltd KM RC Factory Co Ltd Hong Kong Address Unit 5 6 F Star Centre 443 451 Cast...

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