KLS Martin Independant IDP 401 Mounting Instructions Download Page 15

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Mounting Instructions

Suspension Arm Systems Independant

Revision 1

Scope of delivery
The scope of delivery may vary depending on the order.

Canopy (Single/Duo) (flat/high) (depending on version)

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1 Single canopy 700 mm x 700 mm x 150 mm height

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1 Duo canopy (installation with intermediate ceiling) 700 mm x 700 mm x 50 mm

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1 Duo canopy (installation with intermediate ceiling) 700 mm x 700 mm x 150 mm

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1 canopy cap 700 mm x 700 mm x 120 mm height

Canopy fastening elements

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4/6 threaded bolts M10 x 360 mm, 4/6 hexagonal nuts M10,

4/6 self-tapping screws, 4/6 cladding screws and 1 profile strip

For assembly, see section 7.9 “Mounting the Canopy and Cover Caps”, page 90.

Extension arm with pre-assembled IDP 501 XXL ceiling tube, Dual arm

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2 extension arms for IDP 501 XXL in the lengths 600, 800, 1,000, 1,200, 1,400 and

1,600 mm (pre-assembled)

Pre-installed components

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1 power cable for power supply

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Supply cable for electromagnetic brake

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1 signal cable for electromagnetic brake (in protective tube)

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3 earthing cables 4 mm²

Included components

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2 setscrews M20 DIN EN ISO 4028, 2 ball stops Ø 16 mm

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4 cover flaps each, for extension arm IDP 501 XXL

Extension arm fastening elements

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12 hexagonal nuts M16 and 6 spring washers, 12 washers, external Ø 34 mm,

12 plastic insulating washers and 6 threaded bolts M16 x 330 mm

For assembly, see section 7.3 “Mounting the Extension Arm on the Threaded Bolts of the

Interface Plate”, page 58.

Summary of Contents for Independant IDP 401

Page 1: ...English Suspension Arm Systems Independant IDP 401 IDP 401 inverted IDP 501 XL IDP 501 XXL Mounting Instructions 90 059 72 10 Revision 1 Date of Release 2016 06 ...

Page 2: ...mber Manufacturing date Manufacturer Risk of explosion Warns against improper handling of oxygen see section 4 2 4 Safe Handling of Oxygen page 34 Fire hazard Warns against improper handling of oxygen see section 4 2 4 Safe Handling of Oxygen page 34 Warning dangerous electric voltage Falling parts Warns against falling parts when standing under the suspension arm system while assembly disassembly...

Page 3: ...and transportation See section 9 2 Technical Data page 105 Information on minimum and maximum atmospheric humidity for storage and transportation See section 9 2 Technical Data page 105 Do not exceed the maximum load bearing capacity or payload Warns against sudden falling due to exceedance of the maximum load bearing capacity or loading capacity payload The maximum value is specified in kg or Nm ...

Page 4: ... Concerning this Document 22 2 1 Validity of this Document 22 2 2 Applicable Mounting Instructions 23 2 3 Symbols Used in this Document 25 3 Instructions for Safe Installation 26 3 1 Information on Device Identification 26 3 2 Required Installation Equipment 26 3 3 Requirements 26 3 3 1 Requirements for the Qualifications of the Service Technician 26 3 3 2 Requirements before Installation 26 3 3 3...

Page 5: ...Mounting the Extension Arm on the Threaded Bolts of the Interface Plate 58 7 3 1 Overview of the Components in this Section 58 7 3 2 Mounting the Ceiling Tube 59 7 3 3 Adjusting the Extension Arm on the Single Interface Plate 61 7 3 4 Adjusting the Extension Arm on the Duo Interface Plate 63 7 4 Mounting the Console Tube on the Extension Arm 65 7 4 1 Overview of the Components in this Section 65 7...

Page 6: ...ng the Cover Caps on the Extension Arm 94 8 Adjustment Work 96 8 1 Swivel Stop on the Extension Arm 96 8 1 1 Installing the Swivel Stop 99 8 1 2 Removing the Swivel Stop 100 8 2 Adjusting the Mechanical Brake for M6 Service Head 101 9 Technical Specification 102 9 1 Dimensional Drawings 102 9 1 1 IDP 401 Single Arm 102 9 1 2 IDP 401 Dual Arm 102 9 1 3 IDP 401 inverted Dual Arm 103 9 1 4 IDP 501 XL...

Page 7: ...ly Recognized Testing Laboratory RF Radio frequency SW 2 Spanner width 2 for Allen spanner ring spanner and flat spanner 1 Product Liability and Warranty 1 1 General Information We thank you for having decided to buy one of our products This product bears the CE marking which means that it satisfies the essential requirements laid down in the EC Directive concerning medical devices We are the manu...

Page 8: ...Mounting Instructions Suspension Arm Systems Independant 8 Revision 1 1 2 Scope of Delivery 1 2 1 Overview and Scope of Delivery for IDP 401 IDP 401 inverted Fig 1 1 Overview of IDP 401 IDP 401 inverted ...

Page 9: ... cladding screws and 1 profile strip For assembly see section 7 9 Mounting the Canopy and Cover Caps page 90 Extension arm with pre assembled IDP 401 ceiling tube Dual arm 1 extension arm for IDP 401 in the lengths 600 800 1 000 and 1 200 mm combined with 1 extension arm for IDP 401 in the lengths 600 800 1 000 and 1 200 mm pre assembled Pre installed components 1 power cable for power supply Supp...

Page 10: ...m For assembly see section 7 3 Mounting the Extension Arm on the Threaded Bolts of the Interface Plate page 58 Longer ceiling tube for IDP 401 1 ceiling tube customized length 1 earthing cable 4 mm Included components 1 socket wrench extension only for ceiling tube lengths 500 and 700 mm Fastening elements for additional ceiling tube 8 Allen cylinder screws M10 x 25 mm 8 8 DIN EN ISO 4762 8 retain...

Page 11: ...Mounting Instructions Suspension Arm Systems Independant Revision 1 11 1 2 2 Overview and Scope of Delivery for IDP 501 XL Fig 1 2 Overview of IDP 501 XL ...

Page 12: ...Canopy and Cover Caps page 90 Extension arm with pre assembled IDP 501 XL ceiling tube Dual arm 1 extension arm for IDP 501 XL in the lengths 600 800 1 000 1 200 1 400 and 1 600 mm combined with 1 extension arm for IDP 401 in the lengths 600 800 1 000 and 1 200 mm pre assembled Pre installed components 1 power cable for power supply Supply cable for electromagnetic brake 1 signal cable for electro...

Page 13: ...f the Interface Plate page 58 Longer ceiling tube for IDP 501 XL 1 ceiling tube customized length 1 earthing cable 4 mm Included components 1 socket wrench extension only for ceiling tube lengths 500 and 700 mm Fastening elements for additional ceiling tube 10 Allen cylinder screws M10 x 30 mm 8 8 DIN EN ISO 4762 10 retaining washers S10 For pre assembly see section 7 2 Pre assembly Mounting the L...

Page 14: ...ension Arm Systems Independant 14 Revision 1 1 2 3 Overview and Scope of Delivery for IDP 501 S XXL Fig 1 3 Overview for IDP 501 S XXL Overview Interface plate Single Duo already installed Intermediate ceiling installed on site ...

Page 15: ... section 7 9 Mounting the Canopy and Cover Caps page 90 Extension arm with pre assembled IDP 501 XXL ceiling tube Dual arm 2 extension arms for IDP 501 XXL in the lengths 600 800 1 000 1 200 1 400 and 1 600 mm pre assembled Pre installed components 1 power cable for power supply Supply cable for electromagnetic brake 1 signal cable for electromagnetic brake in protective tube 3 earthing cables 4 m...

Page 16: ...n cylinder screws M10 x 30 mm 8 8 DIN EN ISO 4762 10 retaining washers S10 For pre assembly see section 7 2 Pre assembly Mounting the Longer Ceiling Tube on the Extension Arm page 53 IDP 501 XXL console tube 1 console tube customized length Pre installed components 1 earthing cable 4 mm Fastening elements for console tube 1 fastening plate 8 x M10 8 countersunk screws with hexagon socket M10 x 30 ...

Page 17: ...stalled components 3 closing plugs on the extension arm top 1 base support with LED and connection cable 1 electrical signal cables equipped with plugs on both sides 1 cover panel Extension arm light fastening elements 2 countersunk screws M4 x 16 mm with hexagon socket DIN EN ISO 10642 For assembly see section 7 5 1 Mounting the Extension Arm Light only for Retrofitting page 68 Brake indicators f...

Page 18: ... and disinfected only by instructed hygiene specialists The suspension arm system may be serviced only by the operator s technical specialists on the basis of the applicable instructions The operator may operate the device only if an on site functional test has previously been performed by Gebrüder Martin or a person authorized by Gebrüder Martin In addition a responsible person designated by the ...

Page 19: ...n 1 min the power supply unit may switch off automatically to prevent overheating If the power supply unit has switched off then it must cool down for 10 min before it can be switched on again and must then be disconnected from the building s power supply for 10 s Only then can the standard operation of the system be continued The maximum switch on time must not be exceeded as this could result in...

Page 20: ...ature and scope of the repair work done This certificate must show the date of the repair and the details of the person or firm carrying out the work and must be signed In all cases where a party other than the product manufacturer performed the work repaired products must be additionally marked with the repairer s ID label Improper interventions or alterations performed by third parties during th...

Page 21: ...ical questions or questions concerning maintenance contracts or training courses please contact our Martin Service Center Tel 49 7461 706 343 Fax 49 7461 706 408 E Mail service klsmartin com NOTICE To answer your technical questions as efficiently as possible our service technicians require the serial number of the product Therefore please have this number at hand when contacting our hotline It is...

Page 22: ...t have understood and do observe the notes and instructions in this document Every user is required to read this document completely and follow it carefully In particular be sure to heed all cautions warnings and danger notices Keep this document accessible to users at all times 2 1 Validity of this Document This document applies to IDP 401 IDP 401 inverted IDP 501 XL and IDP 501 XXL which are use...

Page 23: ...rate parts and are only valid if all parts are available and complete at the site of assembly The four separate parts are as follows Fig 2 1 Ceiling mount Part 01 Ceiling mount Interface plate on the raw ceiling Intermediate ceiling set and interface plate Fig 2 2 Suspension arm system Part 02 Suspension arm system example of IDP 401 Part 03 M6 service head Fig 2 3 M6 service head ...

Page 24: ...Mounting Instructions Suspension Arm Systems Independant 24 Revision 1 Fig 2 4 Approved optional equipment Part 04 Approved equipment for the M6 service head ...

Page 25: ...ious injury Indicates a situation which if not avoided will result in death or serious injury WARNING Life hazard or serious injury Indicates a situation which if not avoided could result in death or serious injury CAUTION Risk of injury Indicates a situation which if not avoided could result in minor or moderate injury NOTICE Risk of material damage Indicates a situation which if not avoided coul...

Page 26: ...ms devices ceilings or walls Protective gloves Digital water level Torque spanner Multimeter Standard tool kit Telescopic magnet lifter set Working platform e g platform ladder according to national occupational safety regulations 3 3 Requirements 3 3 1 Requirements for the Qualifications of the Service Technician These Mounting Instructions are intended for trained technical qualified staff Insta...

Page 27: ...In case of unauthorized modifications or adjustments the manufacturer s warranty for the suspension arm system becomes void The manufacturer hereby excludes all liability for damage or injuries caused by unauthorized adjustments or modifications or as a result of the use of non original spare parts The use of parts that were not provided by the manufacturer or the manufacturer s representatives vo...

Page 28: ...n a technical training course conducted by Gebrüder Martin The authorization is granted for a limited time period 3 5 Standards and Guidelines The device meets the safety requirements of the following standards regulations and guidelines Abbreviation Designation MPG German Medical Devices Act Medizinproduktegesetz 93 42 EWG German Medical Devices Directive Medizinprodukterichtlinie IEC 60601 1 Ele...

Page 29: ...ed within the patient environment must be equipped with 2 means of patient protection MOPP according to IEC 60601 1 Any accessible parts located outside of the patient environment must be equipped with 2 means of operator protection MOOP according to IEC 60601 1 The figure shows the minimum extent of the patient environment in unrestricted surroundings Fig 3 1 Patient environment as defined in IEC...

Page 30: ...isplays the data for the power supply to the suspension arm system Load capacity The max load 640 kg data for example indicate the maximum allowable load bearing capacity of the extension arm Manufacturing date The manufacturing date of the suspension arm system is specified in digits 1 4 of the serial number SN The first two digits indicate the week of manufacture e g 11 calendar week 11 The two ...

Page 31: ...ension arm system or its components to loosen from the anchorage and fall down Do not exceed the maximum load bearing capacity of the suspension arm system and its components see section 9 2 Technical Data page 105 Do not hang or install any additional loads on the extension arm the M6 service head or end devices Collisions with other devices walls or ceilings can damage the suspension arm system ...

Page 32: ...hases can be simultaneously disconnected from the mains Disconnect the suspension arm system from the mains before beginning any assembly disassembly or adjustment work Disconnect all phases of the customer side power supply and secure it against reactivation Ensure that all the devices connected to the M6 service head are de energized WARNING Risk of injury from falling parts No persons may stay ...

Page 33: ...tective conductor in such a way that all of its phases can be simultaneously disconnected from the mains Disconnect the suspension arm system from the mains before beginning any maintenance work Disconnect all phases of the customer side power supply and secure it against reactivation Ensure that all the devices connected to the M6 service head are de energized CAUTION Risk of injury from damaged ...

Page 34: ... due to highly compressed oxygen Keep the oxygen and gas modules free of substances that contain oil grease or lubricants For cleaning do not use cleaning agents that contain oil grease or lubricants DANGER Danger to life from fire Escaping oxygen is a powerful oxidant and thereby greatly intensifies the combustion process Open fire glowing items or open light are not allowed when working with oxy...

Page 35: ...f a sticker the flawless function was confirmed by the operator during initial commissioning and documented in a declaration of handover Handover The following items must be complied with for the handover to the operator The suspension arm system and the M6 service head must be handed over to the operator in their inspected state The handover must be done in writing and confirmed by the operator T...

Page 36: ...load bearing capacity of the Single suspension arm system The load data of a Duo version can be added CAUTION Danger of injury due to the suspension arm system falling The required national safety factors must be included when calculating the maximum load data 6 1 Load Data for IDP 401 Single IDP 401 inverted Fig 6 1 Load data for IDP 401 Single Extension arm length Single arm mm Vertical Weight F...

Page 37: ...3 837 150 1 200 1 200 2 240 1 300 3 731 130 Table 6 3 Load data for IDP 401 Dual arm 6 2 Load Data for Suspension Arm Combinations Fig 6 4 Load data for suspension arm combinations The vertical weight forces and bending moments of the different suspension arm systems of Duo versions can be added Example IDP 401 extension arm 1 000 mm on ceiling mount combined with IDP 101 S spring arm 1 015 mm Sum...

Page 38: ...0 5 950 1 300 6 697 540 1 400 5 410 1 300 6 886 480 1 600 4 674 1 300 6 653 400 Table 6 6 Load data for IDP 501 XL Single arm Extension arm length Dual arm mm Vertical Weight Force N Vertical Weight Force of the Ceiling Mount N Maximum Bending Moment Nm Load bearing capacity kg 600 600 5 943 1 300 6 488 530 600 800 5 384 1 300 6 746 470 800 600 5 404 1 300 6 795 470 800 800 4 648 1 300 6 509 390 6...

Page 39: ...0 1 200 1 000 3 599 1 300 6 502 270 1 200 1 200 3 334 1 300 6 397 240 1 400 600 3 883 1 300 6 556 300 1 400 800 3 618 1 300 6 563 270 1 400 1 000 3 354 1 300 6 458 240 1 400 1 200 2 991 1 300 5 986 200 1 600 600 3 638 1 300 6 627 270 1 600 800 3 373 1 300 6 522 240 1 600 1 000 3 010 1 300 6 050 200 Table 6 7 Load data for IDP 501 XL Dual arm 6 4 Load Data for Suspension Arm Combinations Fig 6 8 Lo...

Page 40: ...structions 6 5 Load Data for IDP 501 XXL Single Fig 6 9 Load data for IDP 501 XXL Single Extension arm length Dual arm mm Vertical Weight Force N Vertical Weight Force of the Ceiling Mount N Maximum Bending Moment Nm Load bearing capacity kg 600 600 6 196 1 300 6 719 540 600 800 5 656 1 300 7 023 480 800 600 5 656 1 300 7 074 480 800 800 4 921 1 300 6 839 400 600 1 000 4 921 1 300 6 788 400 800 1 ...

Page 41: ...0 1 200 1 000 3 891 1 300 7 001 280 1 200 1 200 3 645 1 300 6 963 250 1 200 1 400 3 302 1 300 6 561 210 1 400 600 4 136 1 300 6 983 310 1 400 800 3 891 1 300 7 053 280 1 400 1 000 3 645 1 300 7 014 250 1 400 1 200 3 302 1 300 6 612 210 1 600 600 3 891 1 300 7 104 280 1 600 800 3 645 1 300 7 065 250 1 600 1 000 3 302 1 300 6 683 210 Table 6 10 Load data for IDP 501 XXL Dual arm 6 6 Load Data for Su...

Page 42: ... 000 mm on ceiling mount combined with IDP 101 S spring arm 1 015 mm Sum of weight forces 4 136 N 1 300 N 2 578N 8 014 N Sum of bending moments 6 881 Nm 1 987 Nm 8 868 Nm For the load data of the suspension arm system combined with the IDP 501 XXL suspension arm system see the corresponding Mounting Instructions ...

Page 43: ...he Raw Ceiling without Intermediate Ceiling The following figures illustrate the Single interface plate round for assembly of the IDP 401 and IDP 401 inverted versions The assembly procedure for the IDP 501 XL and IDP 501 XXL versions to the interface plate angular is identical Fig 7 1 Shortening and mounting the threaded bolts for the interface plates on the raw ceiling Single Duo ...

Page 44: ...the 6 12 threaded bolts and use 1 spring washer for each WARNING Danger of injury due to the suspension arm system falling If the threaded bolts are not fully screwed in they can tear out of the interface plate and cause the suspension arm system to fall Fully screw in all shortened threaded bolts into the interface plate up to the end stop and on to the raw ceiling WARNING Danger of injury due to...

Page 45: ... to the interface plate to 150 mm Adjust the height position of the hexagonal nuts horizontally using a digital water level Place the ring washer external Ø 34 m Place the plastic insulation washer as shown in the illustration so that the ring washer is in the plastic insulation washer see arrow in the enlarged view in the illustration Fix plastic insulation washer using adhesive tape or rubber ta...

Page 46: ...DP 501 XL and IDP 501 XXL versions to the interface plate angular is identical Fig 7 3 Shortening the threaded bolts for the interface plate on the raw ceiling Single Duo Shortening the threaded bolts If Single Duo interface plates are mounted on a raw ceiling with intermediate ceiling 6 Single version or 12 Duo version M16 x 330 mm threaded bolts will have to be shortened The Single Duo canopy wi...

Page 47: ... length of the threaded bolts If the Single Duo canopy is 150 mm high shorten the 6 12 threaded bolts Determine the length LG of the threaded bolts LG H 135 mm min 205 mm max 245 mm in case of doubt contact Gebrüder Martin Slightly deburr 6 12 threaded bolts so that a maximum thread engagement into the interface plate is ensured Mounting the threaded bolts on the interface plate Single Duo Fig 7 4...

Page 48: ...lly screw in all shortened threaded bolts into the interface plate up to the end stop and on to the raw ceiling WARNING Danger of injury due to the suspension arm system falling and due not because of insufficient torque Insufficiently tightened fastening elements can cause the suspension arm system to fall Tighten all hexagonal nuts with a torque of 195 Nm Check they are securely in place and tha...

Page 49: ...lculated distance L Adjust the height position of the hexagonal nuts horizontally using a digital water level Place the ring washer external Ø 34 m Place the plastic insulation washer as shown in the illustration so that the ring washer is in the plastic insulation washer see arrow in the enlarged view in the illustration Fix plastic insulation washer using adhesive tape or rubber tape on the thre...

Page 50: ...versions The assembly procedure for the IDP 501 XL and IDP 501 XXL versions to the interface plate angular is identical Fig 7 6 Mounting the threaded bolts Single Duo Mounting the threaded bolts The 6 Single version or 12 Duo version threaded bolts M16 x 330 mm must protrude from the interface plate by a precise distance The Single Duo canopy with attachment to be mounted later fits closely to the...

Page 51: ...nto the interface plate The threaded bolts must protrude by 220 mm Single Duo from the interface plate WARNING Danger of injury due to the suspension arm system falling and due not because of insufficient torque Insufficiently tightened fastening elements can cause the suspension arm system to fall Tighten all hexagonal nuts with a torque of 195 Nm Check they are securely in place and that the dis...

Page 52: ...nuts to the interface plate to 150 mm Adjust the height position of the hexagonal nuts horizontally using a digital water level Place the ring washer external Ø 34 mm Place the plastic insulation washer as shown in the illustration so that the ring washer is in the plastic insulation washer see arrow in the enlarged view in the illustration Fix plastic insulation washer using adhesive tape or rubb...

Page 53: ... shown in the illustration is mounted to the extension arm Single or Duo For reasons of simplification the illustration shows the extension arm without the pre installed cables The installation is described in the following sections and differs depending on the version Observe the different lengths and number of fastening screws for the different versions Fig 7 8 Overview of the components in this...

Page 54: ... on the extension arm and position it in a way that the chamfered surface points in an almost diagonal direction to the extension arm WARNING Danger of injury due to the suspension arm system falling Incorrectly installed fastening elements can cause the suspension arm system to fall Use Allen cylinder screws for the ceiling tube Fig 7 9 Mounting the ceiling tube Use fastening screws suitable for ...

Page 55: ...taining washers Use an extension for tightening WARNING Danger of injury due to the suspension arm system falling Insufficiently tightened fastening elements can cause the suspension arm system to fall Tighten all cylinder screws with a torque of 40 Nm Check that the ceiling tube is securely in place on the extension arm The ceiling tube must sit flush on the extension arm The 7 or 9 cylinder scre...

Page 56: ...g tube wall Place pre installed cable into the recess of the tension relief bracket Screw tension relief bracket on the extension arm using the cylinder screw and retaining washer Ensure that the cable is not pinched Fig 7 10 Mounting the tension relief on the ceiling tube Establish the plug connection with the control cable and press the tension relief into the tension relief bracket Make sure th...

Page 57: ... below the ring cable lug of the supplied earthing cable 4 mm approx length 1 m Screw ring cable lug and retaining washers on the earthing point using 1 Allen cylinder screw M4 x 12 mm DIN 912 Tighten the cylinder screw Fig 7 11 Retrofitting the earthing cable to the ceiling tube Check protective resistor see section 10 Inspection Plan page 113 Continue assembly see section 7 3 Mounting the Extens...

Page 58: ...ts in this Section Fig 7 12 Overview of the components in this section The extension arm or extension arm with longer ceiling tube is mounted to the threaded bolts of the interface plate For reasons of simplification the illustration shows the extension arm without pre installed cables The installation is described in the following sections and differs depending on the version ...

Page 59: ...IDP 401 inverted versions The assembly procedure for the IDP 501 XL and IDP 501 XXL versions to the interface plate angular is identical Fig 7 13 Mounting the ceiling tube Single Duo For reasons of simplification the illustration only shows the flange with ceiling tube that is mounted to the threaded bolts Additional components pre mounted on the flange e g extension arm or cables are not illustra...

Page 60: ...surface to allow installation on the same height Mount the flanges in a way that the chamfered surfaces point towards each other Insert flange of the ceiling tube with extension arm into the 6 threaded bolts of the interface plate Remove the previously attached adhesive tape or rubber tape from the threaded bolts For each threaded bolt attach 1 plastic insulation washer as per the illustration in ...

Page 61: ...ure the suspension arm system is securely positioned WARNING Danger of injury due to the suspension arm system falling and due not because of insufficient torque Insufficiently tightened fastening elements can cause the suspension arm system to fall Tighten all hexagonal nuts M16 with a torque of 100 Nm NOTICE Possible destruction of the cables in the extension arm The extension arm is supplied ex...

Page 62: ...ace a digital water level diagonally to the length of the extension arm on the upper extension arm near the flange Rotate the extension arm by 90 in different directions and check the horizontal alignment The horizontal deviation may not exceed 0 2 Fig 7 15 Checking the horizontal alignment of the extension arm In case of deviations of more than 0 2 the extension arm must be aligned again accordin...

Page 63: ...re the suspension arm system is securely positioned WARNING Danger of injury due to the suspension arm system falling and due not because of insufficient torque Insufficiently tightened fastening elements can cause the suspension arm system to fall Tighten all hexagonal nuts M16 with a torque of 100 Nm NOTICE Possible destruction of the cables in the extension arm The extension arm is supplied ex ...

Page 64: ...of the upper extension arm Fig 7 16 Adjusting the extension arm on the Duo interface plate Check the horizontal alignment of theextension arm Place a digital water level diagonally to the length of the extension arm on the upper extension arm near the flange Rotate the extension arm by 90 in different directions and check the horizontal alignment The horizontal deviation may not exceed 0 2 Fig 7 1...

Page 65: ...0 Nm 7 4 Mounting the Console Tube on the Extension Arm 7 4 1 Overview of the Components in this Section The ceiling tube shown in the illustration is mounted to the extension arm Single or Duo For reasons of simplification the illustration shows the extension arm without the pre installed cables The installation is described in the following sections and differs depending on the version Observe t...

Page 66: ...19 Mounting the console tube on the extension arm Determining the swiveling area If the M6 service head is to be swiveled to the left in counter clockwise direction Install the console tube as seen in the illustration with the stop on the right side If the M6 service head is to be swiveled to the right in clockwise direction Install the console tube with the stop on the left side The console tube ...

Page 67: ...SO 10642 IDP 501 XL Dual arm IDP 501 XXL ceiling tube 8 Allen countersunk screws M10 x 30 mm 10 9 DIN EN ISO 10642 Screw the console tube through the fastening plate on the extension arm using 8 countersunk screws WARNING Danger of injury due to the suspension arm system falling Insufficiently tightened fastening elements can cause the suspension arm system to fall Tighten 8 countersunk screws wit...

Page 68: ...of simplification the illustration shows the extension arm without cables Fig 7 20 Mounting the extension arm light Remove 3 closing plugs not illustrated from the top of the extension arm and dispose of appropriately Feed the connection cable on the base support with LED through the mounting opening in the extension arm without bending it Place cover panel on the base support with LED and screw o...

Page 69: ... whereas the 2 brake indicators are mounted to the Single arm version Carefully unlock 2 or 4 pre installed plastic covers from the 4 latches remove and store in a safe place Connect 1 connector each of the electrical supply cable with the connector of the lighting board Observe the color code chart on the lighting boards Upper bearing green Intermediate bearing blue Fig 7 21 Mounting the brake in...

Page 70: ...ce Make sure the plastic covers are safely in place The plastic covers must sit evenly and fully in the mounting opening Position the M6 service head under the suspension arm system according to the mounting instructions of the M6 service head The supply lines power and grounding cables gas and compressed air tubes are pre installed in the M6 service head Lead dedicated cables e g for nurse call o...

Page 71: ...parts WARNING Danger of injury due to damaged supply cables power cables gas and compressed air tubes Damaged supply cables and supply tubes can result in electric current entering the suspension arm system 230 VAC or 120 VAC Moreover supply gases could be emitted All leads and tubes must be checked for damage and be drawn in carefully without any overlapping loops or twists Lay out cables and tub...

Page 72: ...ont plate M6 service head Console tube Cbl interf Distr con Distr cons socket integrated in M6 service head Distribution board M6 service head Cbl PCB M6 SH 2 600 Bearing position 1 Distribution board Cbl brake 1 PCB Dual arm 1 100 1 500 Extension arm length 1 600 800 Extension arm length 1 1 000 1 200 Bearing unit Cable distribution board 100 integrated into the bearing unit Mains connection Dist...

Page 73: ... connector socket of the distribution board as seen in the illustration Connecting the lower brake Attach the connector of the cable to the corresponding connector socket of the distribution board as seen in the illustration Connecting the control cable of the brakes There are 2 different variants of assembly connections Shelf variant old or 2nd Gen shelf variant new Be aware of the different plug...

Page 74: ...B 700 M6 service head Distribution board Cbl distr cons PCB 230 V 3 900 integrated in M6 service head M6 service head Console tube Cbl extension arm lighting distr cons integrated in M6 service head Extension arm lighting M6 service head Cbl extension arm lighting distr cons 3 000 Upper brake indicator Distribution board Cbl BrakeGuide 1 PCB 1 110 1 510 1 960 Extension arm length 1 1 000 1 200 Ext...

Page 75: ...ening of the power supply unit and attach them to corresponding connector sockets of the distribution board Connecting the optional extension arm lighting Establish a plug connection between the cable for the extension arm lighting and the provided extension cable lead through the extension arm and the mounting opening of the power supply unit and guide out of the console tube Establish a plug con...

Page 76: ...ing the earthing cables on the extension arm Dual arm The earthing cables are pre installed on the extension arm and must be laid in the direction of the arrow and connected Lay out the earthing cables in the direction of the arrow as seen in the illustration connect them and feed them to the interface plate if applicable Feed the installed earthing cable of the flange on the ceiling tube to the i...

Page 77: ...ated cables e g for nurse call or telephone are to be fed through the suspension arm system separately Carefully lay the supply cables and supply tubes through the extension arm and the interface plate Readjust the M6 service head without pulling on the supply cables and supply tubes Ensure that cables that have already been laid are not damaged or torn off Lead dedicated cables e g for nurse call...

Page 78: ...ont plate M6 service head Console tube Cbl interf Distr con Distr cons socket integrated in M6 service head Distribution board M6 service head Cbl PCB M6 SH 2 600 Bearing position 1 Distribution board Cbl brake 1 PCB Single arm 400 Bearing unit Cable distribution board 100 integrated into the bearing unit Mains connection Distribution board Cbl mains connection PCB 5 000 The supply cables are pre ...

Page 79: ...ttach the connector of the extension cable to the corresponding connector socket of the distribution board as seen in the illustration Connecting the control cable of the brake There are 2 different variants of assembly connections Shelf variant old or 2nd Gen shelf variant new Be aware of the different plugs and slots on the distributor board Establish a plug connection between the control cable ...

Page 80: ...distr cons PCB 230 VAC 3 900 integrated in M6 service head M6 service head Console tube Cbl extension arm lighting distr cons integrated in M6 service head Extension arm lighting M6 service head Cbl extension arm lighting distr cons 3 000 Upper brake indicator Distribution board Cbl BrakeGuide 1 PCB 250 Connecting optional brake indicators Lead 2 cables of the brake indicator through the extension...

Page 81: ... provided extension cable Lead cable for the extension arm lighting through the extension arm and guide out of the console tube Establish a plug connection between the control cable from the M6 service head Connecting optional cables for sound and lighting Attach the connector of the cable from the M6 service head to the corresponding connector socket of the distribution board on the power supply ...

Page 82: ... the M6 service head The earthing cables are pre installed on the extension arm and must be laid in the direction of the arrow and connected Lay out the earthing cables in the direction of the arrow as seen in the illustration connect them and feed them to the interface plate if applicable Lead the installed grounding cable of the flange on the ceiling tube to the interface plate Feed the installe...

Page 83: ...icated cables e g for nurse call or telephone are to be fed through the suspension arm system separately Carefully lay the supply cables and supply tubes through the extension arm and the interface plate Readjust the M6 service head without pulling on the supply cables and supply tubes Ensure that cables that have already been laid are not damaged or torn off Lead dedicated cables e g for nurse ca...

Page 84: ...must be checked for tightness pressure flow and contamination The check of gas types must be documented see section 7 8 1 Gas Type Check M6 Service Head only page 89 After repair or modification of the gas system a check must be performed WARNING Risk of death by electrocution Touching live parts can cause life threatening electric shock Motor controlled movable components of the unit can cause in...

Page 85: ...Lay out cables and tubes in the suspension arm system in such a manner that they are not subjected to tension in any position Cables and tubes must be fed directly upwards out of the flange to avoid possible damage e g scuffing the coating etc and to ensure that all cables and tubes can rotate freely Excess lengths of cable or tube must never be placed in the M6 service head or on the flanges they...

Page 86: ... the gas supply cable remove closing plug and slide onto the corresponding gas supply connection If required a maximum of 3 gas supply tubes and a maximum of 2 vacuum tubes may be connected to a gas valve using Y pieces Squeeze in the hose clamps and make sure they are safely in place Connect and secure anesthesia suction system and air spring exhaust air tubes Perform gas type check see section 7...

Page 87: ...rface plate angular is identical For reasons of simplification the illustrations show the interface plate without extension arm or cables Observe the safety notices see section 7 7 1 Safety Notes page 84 Cut all green yellow earthing cables to 2 5 mm and 10 mm in length Feed the earthing cables through the tension relief and connect them to the series terminal 4 mm or 10 mm on the earthing termina...

Page 88: ... unit can switch off to prevent overheating To reactivate the suspension arm system it must be disconnected from the building s power supply For this reason the 230 VAC 120 VAC voltage supply cables of the power supply unit must be connected to a circuit with a separate switch Provide a fuse or a circuit breaker with max 6 A for the supply to IDP suspension arm system Feed all power cables through...

Page 89: ... Check WARNING Danger of electrocution and explosion after collisions Collisions with other devices walls or ceilings can damage the suspension arm system and the M6 service head and can cause important supply cables to fail Damaged supply cables and supply tubes can electrify the suspension arm system with 230 V 120 V or supply gases can escape from gas and compressed air tubes After collisions c...

Page 90: ...w threaded bolts into the interface plate in a manner that the canopy halves in the connection are aligned with the intermediate ceiling prefabricated ceiling If there is an interface plate on the raw ceiling shorten the threaded bolts accordingly WARNING Danger of injury due to the suspension arm system falling Insufficiently tightened fastening elements can cause the suspension arm system to fal...

Page 91: ... and screw on and tighten 3 cladding screws Ensure that the canopy halves sit flush on the intermediate ceiling prefabricated ceiling If required re adjust the 6 threaded bolts see section Preparing to mount the canopy page 90 Attach profile strip not illustrated to the second canopy half and insert into the first canopy half so that one is inside the other Place the second canopy half on the thre...

Page 92: ...e connection are aligned with the intermediate ceiling prefabricated ceiling If there is an interface plate on the raw ceiling shorten the threaded bolts accordingly WARNING Danger of injury due to the suspension arm system falling Insufficiently tightened fastening elements can cause the suspension arm system to fall Tighten 4 hexagonal nuts with a torque of 46 Nm Fig 7 35 Preparing to mount the ...

Page 93: ...st the 4 threaded bolts see section Preparing to mount the canopy page 92 Attach profile strip not illustrated to the second canopy half and insert into the first canopy half so that one is inside the other Place the second canopy half on the threaded bolts and screw on and tighten 2 cladding screws Fig 7 36 Mounting the canopy halves Screw 1 self tapping screw each on the 2 flaps on the opposite ...

Page 94: ... opening Slide the cover cap on the extension arm up to the end stop so that the latch snaps into the groove Ensure that the power supply unit and the internal cables in are not damaged If the installation has been performed correctly the cover cap cannot be pulled off the extension arm Make sure the cover cap is safely in place The cover cap must butt against the contours of the extension arm Fig...

Page 95: ...e latch out of the groove Avoid damaging the paint on the extension arm and the latch and make sure that the cover cap is not damaged or bent Pull cover cap backwards until the hold down device is no longer gripping it and the cover cap can be moved freely Do not jam or remove the cover cap with excessive force Lift the cover cap off and store in a safe place Fig 7 38 Uninstalling the cover caps ...

Page 96: ...stop reduces the maximum range of rotation to a maximum value of 340 Installing 2 ball stops can reduce the range of rotation further WARNING Risk of death by electrocution At least one ball stop must be correctly installed to prevent twisting of the internal supply lines The single installed ball stop prevents twisting Install at least 1 ball stop to limit the range of rotation of the extension a...

Page 97: ...ents of 22 5 on the upper and lower extension arm Use 1 setscrew M16 DIN EN ISO 4028 and 2 ball stops Ø 12 7 mm each Fig 8 2 IDP 401 inverted The rotational ranges can be adjusted in increments of 22 5 on the upper and lower extension arm Use 1 setscrew M16 DIN EN ISO 4028 and 2 ball stops Ø 12 7 mm each Adjust the swivel stop in such a way that the console tube does not hit the first extension ar...

Page 98: ...pper extension arm Use 1 setscrew M16 DIN EN ISO 4028 and 2 ball stops Ø 12 7 mm for the lower extension arm Fig 8 4 IDP 501 XXL The rotational ranges can be adjusted in increments of 15 on the upper and lower extension arm Use 1 setscrew M20 DIN EN ISO 4028 and 2 ball stops Ø 16 mm each Tools to be used A magnetic pin or similar object is required to reposition the ball stop Optionally the telesc...

Page 99: ...Checking the correct fit of the ball stop If the ball stop is fully locked in one of the mounting fixtures the extension arm can be rotated Otherwise it is blocked and the ball stop must be pressed into one of the mounting fixtures using a screwdriver while carefully rotating the extension arm Turn the extension arm to the desired second stop position and insert 1 additional ball stop into the thr...

Page 100: ...must be limited to less than 360 To modify an installed ball stop see section 8 1 2 Removing the Swivel Stop page 100 8 1 2 Removing the Swivel Stop Fig 8 6 Removing the swivel stop Pay attention to the assignment and size of the setscrew and ball stop for the different versions of the suspension arm system see Versions page 97 Unscrew the setscrew from the threaded hole Rotate the extension arm u...

Page 101: ...el Stop page 99 8 2 Adjusting the Mechanical Brake for M6 Service Head The brake screw friction brake is adjusted in the same way for all versions Adjust the brake force of the M6 service head with the appliance placed on the shelf in such a way that the M6 service head remains stable in any position and can still be conveniently adjusted Increasing the braking force Insert the flat blade screwdri...

Page 102: ...Mounting Instructions Suspension Arm Systems Independant 102 Revision 1 9 Technical Specification 9 1 Dimensional Drawings 9 1 1 IDP 401 Single Arm 9 1 2 IDP 401 Dual Arm ...

Page 103: ...Mounting Instructions Suspension Arm Systems Independant Revision 1 103 9 1 3 IDP 401 inverted Dual Arm 9 1 4 IDP 501 XL Single Arm ...

Page 104: ...Mounting Instructions Suspension Arm Systems Independant 104 Revision 1 9 1 5 IDP 501 XL Dual Arm 9 1 6 IDP 501 XXL Dual Arm ...

Page 105: ...ension arm 800 800 mm 56 kg Extension arm 1 000 600 mm 56 kg Extension arm 1 000 800 mm 59 kg Extension arm 1 000 1 000 mm 62 kg Extension arm 1 200 1 000 mm 65 kg Extension arm 1 200 1 200 mm 68 kg IDP 401 inverted Dual arm Extension arm 600 600 mm 50 kg Extension arm 600 800 mm 800 600 mm 53 kg Extension arm 800 800 mm 56 kg Extension arm 1 000 600 mm 600 1 000 mm 56 kg Extension arm 1 000 800 m...

Page 106: ... mm 640 470 370 300 kg IDP 401 inverted Dual arm Extension arm 600 600 mm 300 kg Extension arm 800 600 mm 600 800 mm 260 kg Extension arm 800 800 mm 220 kg Extension arm 1 000 600 mm 600 1 000 mm 220 kg Extension arm 800 1 000 mm 1 000 800 mm 190 kg Extension arm 1 000 1 000 mm 170 kg Extension arm 1 200 1 000 mm 1 000 1 200 mm 150 kg Extension arm 1 200 1 200 mm 130 kg Brake Torque ca 70 Nm ...

Page 107: ...rm 800 1 000 mm 75 5 kg Extension arm 800 1 200 mm 78 5 kg Extension arm 1 000 600 mm 74 4 kg Extension arm 1 000 800 mm 77 4 kg Extension arm 1 000 1 000 mm 80 5 kg Extension arm 1 000 1 200 mm 83 5 kg Extension arm 1 200 600 mm 79 4 kg Extension arm 1 200 800 mm 82 4 kg Extension arm 1 200 1 000 mm 85 5 kg Extension arm 1 200 1 200 mm 88 5 kg Extension arm 1 400 600 mm 84 4 kg Extension arm 1 40...

Page 108: ...ension arm 800 800 mm 390 kg Extension arm 800 1 000 mm 330 kg Extension arm 800 1 200 mm 300 kg Extension arm 1 000 600 mm 390 kg Extension arm 1 000 800 mm 330 kg Extension arm 1 000 1 000 mm 300 kg Extension arm 1 000 1 200 mm 270 kg Extension arm 1 200 600 mm 330 kg Extension arm 1 200 800 mm 300 kg Extension arm 1 200 1 000 mm 270 kg Extension arm 1 200 1 200 mm 240 kg Extension arm 1 400 600...

Page 109: ...kg Extension arm 800 800 mm 90 2 kg Extension arm 800 1 000 mm 1 000 800 mm 95 2 kg Extension arm 800 1 200 mm 1 200 800 mm 100 2 kg Extension arm 800 1 400 mm 1 400 800 mm 105 2 kg Extension arm 1 600 800 mm 110 2 kg Extension arm 1 000 1 000 mm 100 2 kg Extension arm 1 000 1 200 mm 1 200 1 000 mm 105 2 kg Extension arm 1 000 1 400 mm 1 400 1 000 mm 110 2 kg Extension arm 1 000 1 600 mm 1 600 1 0...

Page 110: ...0 kg Extension arm 800 1 000 mm 1 000 800 mm 340 kg Extension arm 800 1 200 mm 1 200 800 mm 310 kg Extension arm 800 1 400 mm 1 400 800 mm 280 kg Extension arm 1 000 1 000 mm 310 kg Extension arm 1 000 1 200 mm 1 200 1 000 mm 280 kg Extension arm 1 000 1 400 mm 1 400 1 000 mm 250 kg Extension arm 1 000 1 600 mm 1 600 1 000 mm 210 kg Extension arm 1 200 1 200 mm 250 kg Extension arm 1 200 1 400 mm ...

Page 111: ...cc to IEC 60601 1 I IP classification as per IEC 60529 IP 20 Approvals of the standard design Recognized NRTL component Ambient conditions Storage and transportation 25 C to 70 C 13 F to 158 F at 10 75 humidity relative and air pressure 500 1 060 hPa Operation 10 C to 40 C 50 F to 104 F at 30 75 humidity relative and air pressure 700 1 060 hPa corresponds to a maximum operating altitude of 3 000 m...

Page 112: ...mbination of any other Gebrüder Martin product with the suspension arm system must be confirmed by Gebrüder Martin A new conformity evaluation may have to be created The suspension arm system can be equipped with adaptions and end devices by other manufacturers The maximum load bearing capacity must be noted here to prevent dangerous overloading which could lead to damage or collapse of the suspen...

Page 113: ... present and positioned correctly All rating plates and labels are provided and clearly legible All the fastening screws of the canopy are provided and firmly installed Function check Perform annually Not OK OK The suspension arm system is securely positioned adjust the swivel stops if necessary At least 1 swivel stop is set at every pivot point and is correctly installed and effective The extensi...

Page 114: ...uns smoothly and is adequately greased regrease with Gleitmo 810 if required additionally for IDP 101 S Not OK OK Load compensation spring force correct readjust as needed Comments The work listed above was performed including the required adjustment work and safety inspection Date Name in block letters Signature Stamp Any damaged deformed or missing components should be replaced by way of precaut...

Page 115: ...sal of the Device In designing the device we tried to avoid using composite materials wherever possible This allows a high degree of recycling We therefore offer to take the device back for proper disposal and recycling Be sure to observe your national local rules and regulations governing disposal Marking of electric and electronic equipment in accordance with Directive 2002 96 EC WEEE Directive ...

Page 116: ... 6251 china klsmartin com Martin Nederland Marned B V 1270 AG Huizen The Netherlands Tel 31 35 523 45 38 nederland klsmartin com KLS Martin L P Jacksonville Fl 32246 USA Tel 1 904 641 77 46 usa klsmartin com KLS Martin Asia Snd Bhd 14100 Simpang Ambat Penang Malaysia Tel 604 505 7838 malaysia klsmartin com Gebrüder Martin GmbH Co KG Representative Office Dubai United Arab Emirates Tel 971 4 454 16...

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