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Operation and installation manual                                             2015.12.07 

 

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In the evening, before burning in the boiler during the night, the grate should be cleaned thoroughly. In the 

morning, after night burning, remove caked coal with a hook to clear the air supply. Put some fuel onto the embers 

and do not remove ash and caked fuel from the grate until the fuel is burning.  Then add fuel until the combustion 

chamber is full. Each time you check the amount of fuel 

 

in the combustion chamber and each time before stoking 

the  fire,  switch  off  the  fan  on  the  regulator  (preferably  by  switching  off  the  regulator)  and  delay  opening  the 

loading door until the fan stops; the door is leak-tight and you should first loosen it slightly, wait until pressure in 

the combustion chamber equalises and only then can you open the door fully. This will prevent hot flue gas from 

being blown out into the boiler room. The lower door of the furnace, the door of the lower combustion chamber and 

the loading door must be tightly closed during the boiler operation. 

NOTE: When opening any of the boiler's doors, stand in such a way as to prevent any hot gas from the boiler from 

causing harm to you or to anyone standing nearby. 

Adding more fuel   –  switch  off the  fan  first  (preferably  by  switching  off the  regulator). 

 

After  the fan is 

switched  off  and  stopped,  open  the  lower  door  of  the  boiler.  Open  the  upper  door  of  the  boiler  after  a  while, 

unsealing it first, and put in a layer of fuel. After the upper and lower door is closed, switch on the fan by pressing 

the button (as above). The boiler is now in normal operation mode. Do not add too much fuel as it may cause the 

boiler to overheat quickly and it negatively affects the boiler's parameters as well as the parameters of emission of 

hazardous substances in flue gas. 

 

Boiler maintanance 

 

Remove ash to non-flammable, closed containers with increased resistance to corrosion (for example zinc-

plated). The boiler can be cleaned only after it has been extinguished and cooled down!!! Cleaning the walls of 

the  upper  combustion  chamber  can  be  easily  done  through  the  open  upper  door.  Cleaning  the  smoke  conduits  is 

done through the inspection hatch under the casing (the same as cleaning in automatic mode). The boiler can be 

cleaned  with  the  cleaning  tools  supplied  with  it.  A  boiler  that  has  been  soiled  with  tarry  substances  should  be 

cleaned in two steps. First, tarry deposits should be burnt out with suitable agents (for example Sadpal), and then 

the heat exchange areas should be cleaned with a brush. Cleaning semi-liquid tarry deposits results in damage to 

the brush and is ineffective, resulting only in spreading the tar over the boiler surface. 

 

After the boiler surface and smoke conduits have been cleaned, close the inspection hatch tightly. 

NOTE:  Avoid  accumulation  of  tarry  deposits  and  soot  on  the  heat  exchanger  areas  and  in  smoke  conduits.  This 

reduces  the  boiler’s  efficiency  and  poses  a  serious  hazard  of  soot  and  tar  ignition  in  the  chimney  duct,  which 

usually results in damaging the chimney and even the building walls and in fire. 

 

Take care to make the boiler leak-tight (combustion chamber door, ash pan door, mixer cleaning hole, fuel 

bin cover, etc.) in order to avoid flue gas being expelled from the boiler into the boiler room. 

If the boiler is not in use for more than 2 days (for example, after the heating season), it must be cleaned and 

the fuel bin and the fuel feeding system emptied of fuel. Leave the boiler with the doors and inspection hatch 

covers open to enable its ventilation and to avoid moisture condensation on the steel surfaces of the boiler. 

 

 

 

 

Summary of Contents for DUOPELET 100

Page 1: ...Operation and installation manual 2015 12 07 1 ...

Page 2: ...emperature C 100 170 100 170 100 200 Boiler class 5 5 5 4 Approximate combustion time Wood h 2 2 2 2 Mass DuoPelet NG DuoPelet B kg 380 320 450 375 480 390 560 Heating area of the boiler m2 2 1 3 1 3 5 4 4 Water volume dm3 70 92 105 115 Diameter of fumes outlet mm 160 160 160 160 Chimney draught Pa 10 15 10 20 10 20 10 20 Capacity of the fuel tank dm3 260 260 260 260 Water maximal working pressure...

Page 3: ... 1415 1575 Heating area of the boiler m2 5 8 8 1 11 1 15 2 Water volume dm3 148 195 260 360 Diameter of fumes outlet mm 200 200 200 200 Chimney draught Pa 20 30 20 30 20 35 25 35 Capacity of the fuel tank dm3 700 700 700 700 Water maximal working pressure bar 1 8 2 0 2 0 2 0 Water minimal working pressure bar Water maximal trial pressure bar 2 7 3 0 3 0 3 0 Recommended working temperature for heat...

Page 4: ... bar 4 0 Water minimal working pressure bar Water maximal trial pressure bar 8 0 Recommended working temperature for heating water C 65 80 Maximal working temperature for heating water C 90 Minimal temperature of water returning to the boiler C 50 Maximal permitted level of heating material m 30 Noise level bar 4 0 Poziom hałasu dB 65 A Connections of the boiler heating and returning water 2 or 6 ...

Page 5: ...imney The steel exchanger its cover as well as lower and upper door are covered with mineral insulation which reduces heat loss during combustion The steel casing is protected with high quality powder paint Boiler is prepared t ochange the side of the fuel tank and the burner Doors also can be opened on both sides 4 Construction of a KLIMOSZ UNI PELLETS boiler The KLIMOSZ UNIPELET automatic boiler...

Page 6: ... 1144 178 90 70 275 55 105 35 2205 825 1555 620 600 725 100 600 1285 1144 178 90 70 275 55 105 45 2205 960 1555 629 600 850 110 600 1285 1144 178 90 70 275 55 105 55 2540 873 1826 800 840 714 165 800 1582 1450 102 90 112 400 97 74 75 2540 1020 1826 800 840 864 165 800 1582 1450 102 90 112 400 97 74 100 1220 1950 976 840 1200 200 840 1755 1450 111 100 81 488 154 55 150 1340 1950 976 840 1200 200 84...

Page 7: ...1135 178 90 70 275 55 105 25 825 1555 550 600 725 100 600 1285 1135 178 90 70 275 55 105 35 825 1555 620 600 725 100 600 1285 1135 178 90 70 275 55 105 Fig 2 Dimensions KLIMOSZ DUOPELET B boilers Fig 3 The heights to flue derived up are given below on the boiler KLIMOSZ DUO PELETS Klimosz Duo 15 1260 mm Klimosz Duo 55 75 1760 mm Klimosz Duo 25 45 1420 mm Klimosz Duo 100 150 1920 mm ...

Page 8: ...mm mm mm mm mm mm mm mm mm mm 15 1075 545 600 765 600 995 1135 675 967 272 5 193 2723 25 1171 545 600 861 600 995 1135 675 967 272 5 193 2723 35 1267 545 600 957 600 995 1135 675 967 272 5 193 2723 40 1363 545 600 1053 600 995 1135 675 967 272 5 193 2723 Fig 4 Dimensions KLIMOSZ UNIPELET boilers ...

Page 9: ...fire grate 8 Elastic pipe od the feeder 9 Cearamic catalizator 10 Mounting place for the burner sensor 11 Pellets burner 12 Ventilator 13 Ashpan 14 Boiler feet A B C Dimensions of the additional combustion chamber mm mm mm dm3 DUOPELET 15 320 394 360 45 4 DUOPELET 25 285 475 360 48 7 DUOPELET 35 285 475 430 58 2 DUOPELET 45 285 615 430 75 4 DUOPELET 55 326 474 600 92 7 DUOPELET 75 326 624 600 122 ...

Page 10: ...e lifecycle of the boiler and emission of fumes ATTENTION The correct chimeney drought is required to receive the adequate funcioning of the burner Fig 8 Pellets burner tube KLIMSOZ DUOPELET NG KLIMOSZ UNIPELET 1 Burner grate 2 Whole for the burner sensor 4 Mounting wholes of the burner 5 Ventilator Fig 9 Pellets burner trough KLIMOSZ DUOPELET B 1 Cast iron grate 2 Whole for the burner sensor 3 Fe...

Page 11: ...ormation that it is necessary to clean the boiler 6 Installation of the fire resistant catalyst The ceramic catalyst in KLIMOSZ DUOPELET and KLIMOSZ UNIPELET boilers consists of rectangular plates The plates should be put on shelves above the retort burner through the lower door of the ash pan Tab 5 Dimensions and number of catalysts chamotte Boilers Plate 1 mm KLIMOSZ DUOPELET Klimosz DuoPelet 15...

Page 12: ...maintanance procedure User should control the burner to receive the correct work Minimum once per week burner should be desactivated to clean the grate of the burner All nozzles should be cleaned to keep the correct air flow 1 Front section U 22C 2 Middle section with a strip 3 Rear section 4 Plug 5 Insert 6 Anchor bolt 7 Sealing 8 Clack valve of the thermomanometer 9 Thermostat well ...

Page 13: ...tion and who follow this Operation Manual The following should be done before the boiler is lit check whether there is enough water in the central heating and domestic water systems check whether the grate ash pan and flue conduits are clean remove the ceramic catalysts from the retort furnace chamber put the protective plate on the retort burner this prevents lighting the fuel in the retort burne...

Page 14: ...s parameters as well as the parameters of emission of hazardous substances in flue gas Boiler maintanance Remove ash to non flammable closed containers with increased resistance to corrosion for example zinc plated The boiler can be cleaned only after it has been extinguished and cooled down Cleaning the walls of the upper combustion chamber can be easily done through the open upper door Cleaning ...

Page 15: ...Operation and installation manual 2015 12 07 15 ...

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