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Operation and installation manual                                             2015.12.07 

 

13 

General notes 

 

Boilers KLIMOSZ DUOPELET and KLIMOSZ UNIPELET have the additional Chambers to combust the 

solid  fuel  in  manual  mode.  The  burning  proces  Has  palce  on  the  steel  or  cast  iron  grate.  In  case  of  Klimosz 

Unipelet boiler to strt off the manual combustioning, pellets burner should be desmounted with the ceramic plates.  

Klimosz  DuoPelet  boilers  are  equipped  with  another  emergency  combustion  chamber,  which  is  used 

mainly for the occasional burning of solid unsorted fuels. Wood used as fuel should not have more than a 20% 

moisture content.  The best recommended fuel is wood, wooden waste, non-caking briquettes 

 

with granulation of 

30 to 80 mm.  

When lighting a fire in a boiler and when the chimney is cold, it is recommended that the chimney should 

be heated up with 

 

wooden firelighter. After the boiler has been lit, and when some fuel has been burnt, the embers 

in  the  grate  should  be  stirred. The  procedure  should be  interrupted  when  glowing  fuel  drops to the  ash  pan.  The 

operation  is  performed  with  a  hook  through  the  door  of  the  upper  combustion  chamber.  After  completing  the 

procedure,  top  up  the  fuel  without  extinguishing  the  boiler.  Fuel  can  be  added  only  when  the  blow-in  fan  is 

switched off. Larger unburnt pieces of fuel from the ash pan can be thrown back into the furnace. 

Air inflow for combustion is regulated with a controller which regulates the fan operation and/or by a flap 

on  the  fan.  In  prolonged  hand-firing,  it  is  recommended  that  all  the  fuel  (pea  grade  coal  or  pellets)  should  be 

removed from the fuel bin, feeding screw and the feeding pipe. 

 

 Rozpalenie kotła 
 

The boiler may be operated only by adults, 

who know the principles of its operation, 

and who follow this 

Operation Manual.  
The following should be done before the boiler is lit: 

 

check whether there is enough water in the central heating and domestic water systems; 

 

check whether the grate, ash pan and flue conduits are clean; 

 

remove the ceramic catalysts from the retort furnace chamber; 

 

put  the  protective  plate  on  the  retort  burner  (this  prevents  lighting  the  fuel  in  the  retort  burner  as  a  result  of 

embers falling down from the upper grate to the ash pan); 

 

when  burning  in the  upper  chamber in the  hand-firing  mode,  remove  fuel  from  the  retort  in  order to  properly 

supply air for combustion. 

 

in case of KLIMOSZ UNIPELET burner and ceramic plates should be desmounted. Complete boiler includes 

only the door with the burner whole. The full door are available on request; 

 

on regulator choose the manual mode;  

 

Put firelighter (paper) and wood through the charging door over the entire grate area. Light the firelighter 

through  the  door  of  the  combustion  chamber.  Close  the  door  and  open  slightly  the  ash  pan  door,  providing  air 

supply  to  the  combustion chamber.  Put  a  layer  of  fuel  onto  the  burning  wood.  After  lighting  the  fire,  switch  the 

regulator to the hand-fire mode, set the desired temperature and close the ash pan door. When the fuel is burning 

well, stoke the fire by putting in another portion of fuel (switch off the blow-in fan on the regulator when loading in 

fuel) Attention!!! No flammable liquids can be used and the boiler cannot be overheated when lighting the fire. No 

flammable materials can be left near the boiler. 

 

Boiler operation 

 

Fuel should be topped up as needed and in accordance with the intensity of burning. Fuel should be added 

evenly so that it does not form a pyramid. Ash and slag should be removed from the grate only when it starts to 

hinder combustion. The procedure should be interrupted when, during the grate cleaning with a hook, embers start 

to fall down to the ash pan.  

Summary of Contents for DUOPELET 100

Page 1: ...Operation and installation manual 2015 12 07 1 ...

Page 2: ...emperature C 100 170 100 170 100 200 Boiler class 5 5 5 4 Approximate combustion time Wood h 2 2 2 2 Mass DuoPelet NG DuoPelet B kg 380 320 450 375 480 390 560 Heating area of the boiler m2 2 1 3 1 3 5 4 4 Water volume dm3 70 92 105 115 Diameter of fumes outlet mm 160 160 160 160 Chimney draught Pa 10 15 10 20 10 20 10 20 Capacity of the fuel tank dm3 260 260 260 260 Water maximal working pressure...

Page 3: ... 1415 1575 Heating area of the boiler m2 5 8 8 1 11 1 15 2 Water volume dm3 148 195 260 360 Diameter of fumes outlet mm 200 200 200 200 Chimney draught Pa 20 30 20 30 20 35 25 35 Capacity of the fuel tank dm3 700 700 700 700 Water maximal working pressure bar 1 8 2 0 2 0 2 0 Water minimal working pressure bar Water maximal trial pressure bar 2 7 3 0 3 0 3 0 Recommended working temperature for heat...

Page 4: ... bar 4 0 Water minimal working pressure bar Water maximal trial pressure bar 8 0 Recommended working temperature for heating water C 65 80 Maximal working temperature for heating water C 90 Minimal temperature of water returning to the boiler C 50 Maximal permitted level of heating material m 30 Noise level bar 4 0 Poziom hałasu dB 65 A Connections of the boiler heating and returning water 2 or 6 ...

Page 5: ...imney The steel exchanger its cover as well as lower and upper door are covered with mineral insulation which reduces heat loss during combustion The steel casing is protected with high quality powder paint Boiler is prepared t ochange the side of the fuel tank and the burner Doors also can be opened on both sides 4 Construction of a KLIMOSZ UNI PELLETS boiler The KLIMOSZ UNIPELET automatic boiler...

Page 6: ... 1144 178 90 70 275 55 105 35 2205 825 1555 620 600 725 100 600 1285 1144 178 90 70 275 55 105 45 2205 960 1555 629 600 850 110 600 1285 1144 178 90 70 275 55 105 55 2540 873 1826 800 840 714 165 800 1582 1450 102 90 112 400 97 74 75 2540 1020 1826 800 840 864 165 800 1582 1450 102 90 112 400 97 74 100 1220 1950 976 840 1200 200 840 1755 1450 111 100 81 488 154 55 150 1340 1950 976 840 1200 200 84...

Page 7: ...1135 178 90 70 275 55 105 25 825 1555 550 600 725 100 600 1285 1135 178 90 70 275 55 105 35 825 1555 620 600 725 100 600 1285 1135 178 90 70 275 55 105 Fig 2 Dimensions KLIMOSZ DUOPELET B boilers Fig 3 The heights to flue derived up are given below on the boiler KLIMOSZ DUO PELETS Klimosz Duo 15 1260 mm Klimosz Duo 55 75 1760 mm Klimosz Duo 25 45 1420 mm Klimosz Duo 100 150 1920 mm ...

Page 8: ...mm mm mm mm mm mm mm mm mm mm 15 1075 545 600 765 600 995 1135 675 967 272 5 193 2723 25 1171 545 600 861 600 995 1135 675 967 272 5 193 2723 35 1267 545 600 957 600 995 1135 675 967 272 5 193 2723 40 1363 545 600 1053 600 995 1135 675 967 272 5 193 2723 Fig 4 Dimensions KLIMOSZ UNIPELET boilers ...

Page 9: ...fire grate 8 Elastic pipe od the feeder 9 Cearamic catalizator 10 Mounting place for the burner sensor 11 Pellets burner 12 Ventilator 13 Ashpan 14 Boiler feet A B C Dimensions of the additional combustion chamber mm mm mm dm3 DUOPELET 15 320 394 360 45 4 DUOPELET 25 285 475 360 48 7 DUOPELET 35 285 475 430 58 2 DUOPELET 45 285 615 430 75 4 DUOPELET 55 326 474 600 92 7 DUOPELET 75 326 624 600 122 ...

Page 10: ...e lifecycle of the boiler and emission of fumes ATTENTION The correct chimeney drought is required to receive the adequate funcioning of the burner Fig 8 Pellets burner tube KLIMSOZ DUOPELET NG KLIMOSZ UNIPELET 1 Burner grate 2 Whole for the burner sensor 4 Mounting wholes of the burner 5 Ventilator Fig 9 Pellets burner trough KLIMOSZ DUOPELET B 1 Cast iron grate 2 Whole for the burner sensor 3 Fe...

Page 11: ...ormation that it is necessary to clean the boiler 6 Installation of the fire resistant catalyst The ceramic catalyst in KLIMOSZ DUOPELET and KLIMOSZ UNIPELET boilers consists of rectangular plates The plates should be put on shelves above the retort burner through the lower door of the ash pan Tab 5 Dimensions and number of catalysts chamotte Boilers Plate 1 mm KLIMOSZ DUOPELET Klimosz DuoPelet 15...

Page 12: ...maintanance procedure User should control the burner to receive the correct work Minimum once per week burner should be desactivated to clean the grate of the burner All nozzles should be cleaned to keep the correct air flow 1 Front section U 22C 2 Middle section with a strip 3 Rear section 4 Plug 5 Insert 6 Anchor bolt 7 Sealing 8 Clack valve of the thermomanometer 9 Thermostat well ...

Page 13: ...tion and who follow this Operation Manual The following should be done before the boiler is lit check whether there is enough water in the central heating and domestic water systems check whether the grate ash pan and flue conduits are clean remove the ceramic catalysts from the retort furnace chamber put the protective plate on the retort burner this prevents lighting the fuel in the retort burne...

Page 14: ...s parameters as well as the parameters of emission of hazardous substances in flue gas Boiler maintanance Remove ash to non flammable closed containers with increased resistance to corrosion for example zinc plated The boiler can be cleaned only after it has been extinguished and cooled down Cleaning the walls of the upper combustion chamber can be easily done through the open upper door Cleaning ...

Page 15: ...Operation and installation manual 2015 12 07 15 ...

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