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Kleinn Air Horns JT-OBA, Installation Manual

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Kleinn Air Horns JT-OBA Installation Manual Download Page 16

 

 

JT-OBA/220 

Kleinn Air Horns 

 

INSTALLATION MANUAL 

 

Go to Table of Contents

 

REV: C (6/25/2021) 

16 

 

H16 

2 

 

8” 

Rubber, Tank Mount 

 

H17 

1 

(JT220 Only) 

M12-1.5 x 90mm Hex Bolt 

 

H18 

2 

(JT220 Only) 

M12 Flat Washer 

 

H19 

1 

(JT220 Only) 

M12 Split-Lock Washer 

 

H20 

1 

(JT220 Only) 

M12-1.5 Hex Nut 

 

H21 

1 

 

5/16 x 1-

1/4” Fender 

Washer 

 

H22 

1 

 

1/4" ID Rubber Grommet 

 

 

END OF SECTION 

 

 

 

Summary of Contents for JT-OBA

Page 1: ...JT OBA 220 INSTALLATION MANUAL REV C 6 25 2021 Kleinn Air Horns 2021 All Rights Reserved PO Box 91278 Tucson AZ 85752 Phone 520 579 1531 Web https www kleinn com...

Page 2: ...0 Kleinn Air Horns INSTALLATION MANUAL Go to Table of Contents REV C 6 25 2021 2 This digital PDF is interactive Please save ink and paper Open interactive manual using Adobe Reader on PC Mac and smar...

Page 3: ...n s 8 4 2 Install Process Outline 9 4 3 Approximate Installation Time 9 5 List of Tools Supplies 10 5 1 Standard Tool List Required 10 5 2 Special Tool List Recommended 10 5 3 Shop Consumables List Re...

Page 4: ...1 Relay Fuse Diagram for Air Horn System 27 9 2 Disconnect Vehicle Battery s 28 9 3 Suggested Air Hose Wire Routings 28 9 4 Connect Wires to Fuse Relay 32 9 5 Install Horn Button 32 9 6 Connect Pressu...

Page 5: ...tps get adobe com reader otherversions 1 2 Your SKU Number this Manual This manual covers installation testing and operation of following SKU part numbers 1 2 1 JT OBA JT220 NOTE Illustrations and pic...

Page 6: ...sibly rusted and sharp vehicle parts Before starting obtain proper tools required to perform installation correctly adequate lighting eye protection hearing protection for operating train horns and ha...

Page 7: ...n found to be incompatible with the designed kit MODEL YEAR MODEL DRIVE ENGINE BODY TRIM 2020 2021 Gladiator Any Diesel Any Any 2020 2021 Gladiator Any Hybrid Any Any 3 3 Aftermarket Product Compatibi...

Page 8: ...ystem Location s JT OBA JT220 consist of the following components located on vehicle as follows ITEM DESCRIPTION VEHICLE LOCATION MOUNTING METHOD APROX INSTALL TIME 1 Air compressor Under center of ve...

Page 9: ...with fittings to OBA bracket 9 Assemble air filter to air compressor 10 Attach horn bracket with drivers to vehicle JT220 only 11 Re Attach horn trumpets to horn drivers JT220 only 12 Route air lines...

Page 10: ...rinder pneumatic grinder with cut off wheel or hacksaw 2 10 100 ft lbs torque wrench 3 20 150 in lbs torque wrench 4 Multi meter for 12V DC electrical systems or equivalent 5 12V DC test Light or equi...

Page 11: ...arge work area and verify all parts are included as listed below Contact Kleinn support with any questions 1 Review pre packaged kit items K_ 2 Review Air Fittings and Tubing F_ 3 Review Wiring and Ac...

Page 12: ...their own packages and may include additional items inside package ITEM QTY PART NUMBER DESCRIPTION PICTURE K1 1 6450RC Model 6450RC Fully Submersible Waterproof Heavy Duty Air Compressor K2 1 6353RT...

Page 13: ...52175 Safety Valve 175PSI 1 4NPT F3 1 52835 Drain 1 4NPT F4 1 51414L JT220 only Comp Fit 1 4NPT 1 4 Elbow F5 1 51414NPTL Adpt 1 4NPT 1 4NPTF Elbow F6 1 51414 included in 1302 Comp Fit 1 4NPT 1 4 F7 1...

Page 14: ...ntents REV C 6 25 2021 14 6 5 Mounting Brackets Special Hardware ITEM QTY PART NUMBER DESCRIPTION PICTURE C1 1 JT 100 Tank Compressor OBA Bracket C2 2 JT 101 Tank Strap C3 1 JT 200 JT220 Only 220 Horn...

Page 15: ...olt H2 1 3 8 Flat Washer H3 1 3 8 Split Lock Washer H4 2 M8 1 25 x 25mm Hex Bolt H5 2 M8 x 24mm Fender Washer H6 2 M8 Split Lock Washer H7 1 1 4 20 x 2 1 4 Hex Bolt H8 4 1 4 20 x 1 1 4 Hex Bolt H9 5 1...

Page 16: ...ts REV C 6 25 2021 16 H16 2 8 Rubber Tank Mount H17 1 JT220 Only M12 1 5 x 90mm Hex Bolt H18 2 JT220 Only M12 Flat Washer H19 1 JT220 Only M12 Split Lock Washer H20 1 JT220 Only M12 1 5 Hex Nut H21 1...

Page 17: ...sed for Torque Spec lb ft H1 3 8 16 Rear Bracket Mounting 23 H4 M8 1 25 Front Bracket Mounting 22 H7 H8 1 4 20 Tank Mounting 6 M5 0 8 Compressor Mounting 5 7 1 Assemble Air Fittings to Air Tank 1 Gath...

Page 18: ...tripping as shown Tank Mount H16 Figure 3 Tank Mount Rubber Tank Straps H15 Figure 4 Tank Strap Rubber 2 Form the tank straps by hand bending them around the body of the tank 7 3 Assemble Compressor t...

Page 19: ...ay be very tight 7 5 JT220 Attach Horn Drivers to Horn Bracket JT 200 1 Use H12 H13 H14 to attach horn drivers to the bracket as shown Figure 6 JT220 Horn Drivers Installed 2 Pre wire the horn driver...

Page 20: ...MANUAL Go to Table of Contents REV C 6 25 2021 20 7 6 Attach Relay to Tank Bracket 1 Use the supplied self tapping screw to attach the relay to the rear of the tank compressor bracket as shown Figure...

Page 21: ...manual 8 1 Attach Bracket to Vehicle JT 100 1 Slide the bracket into position The front of the bracket slides over the skid plate below the transfer case 1 and the back of the bracket slides over rea...

Page 22: ...1 22 3 Use H1 H2 H3 to secure the back of the bracket to the rear crossmember 2 This must be done before tank is installed 4 Use H7 H9 H10 H11 H21 C4 to secure the back of the compressor mounting plat...

Page 23: ...0 1 Use the tank straps along with H8 H9 H10 to attach the tank to the bracket as shown The shorter bent end of the tank strap attaches to the top of the tank mount Figure 9 Tank Install 8 3 Attach Zi...

Page 24: ...ttach Horn Bracket JT 200 1 Remove M6 nut and bolt from OEM gas tank splash shield near Transmission crossmember as shown circled in Figure 6 below These bolts will be reused Figure 11 Splash Shield M...

Page 25: ...select location on vehicle where to mount the air filter or if desired filter housing may be secured to included brackets using zip ties c Use F7 at the compressor inlet See Section 10 for intake rou...

Page 26: ...JT OBA 220 Kleinn Air Horns INSTALLATION MANUAL Go to Table of Contents REV C 6 25 2021 26 6 Route air hose and wiring to horns and reassemble trumpets to air horn drivers END OF SECTION...

Page 27: ...all recommended safety precautions for working on vehicle s electrical system consult vehicle owner s manual for further instruction 9 1 Relay Fuse Diagram for Air Horn System Figure 13 Suggested Igni...

Page 28: ...directions to complete your install Alternatively follow the directions below and route as desired 1 Air Intake Battery Connection Run red blue a Open the hood and locate the power steering fluid res...

Page 29: ...compressor j Use provided self tapping screw and ring terminal to ground to the frame near this hole Run this wire along the hose to the relay see 2 2 Relay Connection Run green a Run wires to from th...

Page 30: ...n T fitting over the longer trumpet back towards the gas tank around the transfer case to the cross member that the horns are attached to b Route the air hose along this crossmember to the skid plate...

Page 31: ...JT OBA 220 Kleinn Air Horns INSTALLATION MANUAL Go to Table of Contents REV C 6 25 2021 31 Completed routings...

Page 32: ...1 Find a suitable location for the horn button i e in dash center console etc Verify location has at least 1 of clearance behind for terminal connectors Mark location for drilling 2 Drill a 3 4 hole i...

Page 33: ...iring as desired to the air compressor and connect per wiring diagram 9 8 Connect Air Horn Solenoid s 1 Route wiring as desired to the air horns and connect to the solenoid s per wiring diagram NOTE E...

Page 34: ...to run and shut off automatically i e air tank is full 2 Verify all tubing and electrical wires are securely fastened to the vehicle brackets or kit parts If necessary use extra zip ties to hold tubin...

Page 35: ...during recommended intervals 1 Yearly or every 12 000 miles verify all mounting fasteners are properly torqued Applying witness marks across fasteners and mounting parts is good practice to quickly e...

Page 36: ...ation Thank you for purchasing JT OBA 220 Shall you experience any unexpected problems during installation or have problems with any part at any time please contact Kleinn support END OF MANUAL Kleinn...

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