EK 120/25-L
1
Instruction Manual
GB
Index
1
Introduction
2
Warranty
3
Description of the electric-hydraulic
crimping tool
3.1 Description of the components
3.2 Brief description of the important features of
the unit
3.3 Description of the tool indication
4
Remarks in respect of the determined use
4.1 Operation of the unit
4.2 Explanation of the application range
4.3 Mounting instructions
4.4 Service and Maintenance instructions
4.5 Troubleshooting
5 Technical
data
6
Putting out of operation/waste disposal
Symbols
Safety warnings
Please do not disregard these instructions in or-
der to avoid human injuries and environmental
damages.
Operational warnings
Please do not disregard them to avoid dama-
ging the pump unit.
1. Introduction
Before starting to use the tool please read
the instruction manual carefully.
Use this tool exclusively for its determined use.
Mounting and assembly of connecting material with the
help of this tool must only be performed by specially trai-
ned personnel. The minimum age is 16 years.
This instruction manual has to be carried along during the
entire life span of that tool.
The operator has
• to guaranty the availability of the instruction manual for
the user and
• to make sure, that the user has read and understood
the instruction manual.
2. Warranty
If the tool is operated according to its intended
use and the regular maintenance services are
observed our warranty is 24 months from the
time of delivery. Worn-out parts resulting from
its intended use are excluded. We reserve the
right to rework the tool in case of a justi
fi
ed war-
ranty claim.
3. Description of the electric-
hydraulic crimping tool
3.1 Description of the components
The electric-hydraulic crimping unit is a hand held tool
and consists of the following components:
Table 3 (see Picture 1)
Pos.
Description
Function
1
LED (red)
Indicator for battery charge
control, tool functions and
faults
2
Battery
cartridge
Rechargeable
3Ah Li-Ion battery (RAL2)
Optional:
mains adapter NG2
3
Trigger
Switch to start working cycle
4
Retract button
Button to retract the piston in
case of error or emergency
5
LED (white)
To illuminate the working area
6
Crimping head
C-shape crimping head for
120kN
7
Dies
Interchangeable crimping dies
8
Die lock
To lock and release the move-
able die
9
Ring
Loop to secure the tool and/or
for assembly purposes
10
Housing
Ergonomically formed plastic
housing for perfect handling
3.2 Brief description of the important fea-
tures of the unit
The hydraulic unit incorporates an automatic retrac-
tion which returns the piston into its starting position
when the maximum operating pressure is reached.
A manual retraction allows the user to return the pis-
ton into the starting position in case having selected
the wrong cable.
An automatic retraction stops the retraction of the
piston depending on the connector size which sa-
ves time and energy.
The unit is equipped with a special brake which
stops the forward motion of the piston/dies when
the trigger is released.
The unit is equipped with a double piston pump
which is characterised by a rapid approach of the
dies towards the connector and a slow crimping
motion.
The crimping head can be smoothly turned by 350°
around the longitudinal axis in order to gain better
access to tight corners and other dif
fi
cult working
areas.
The tool is equipped with a microprocessor which
shuts off the motor automatically after the crimp is
completed, indicates service intervals and low bat-
tery charges and performs internal checks sending
out acoustical and optical warning signals in case of
a detected fault.
HE.13445 © 11/2009
