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KITO TNER Series, Owner'S Manual

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KITO TNER Series Owner'S Manual Download Page 40

 

Figure 

No. 

Part Name 

Parts  Per 

Hoist 

005L 

010L 

020L 

010S 

020S 

38 

Name Plate SP 

1 

80519 

80520 

80507 

80551 

80531 

39 

Oil Plug B 

2 

SA1BS9135 

40 

Eyebolt Packing 

1 

ES127005S 

42 

Bending Washer 

1 

SA1BS9983 

43 

Spring Pin 

1 

E3S129005S 

44 

Handle Kit 

2 

SA1BL59631 

  45  Hex Bolt 

4 

J1BK10601515 

48 

Packing C 

1 

ER1BS9117 

ER1CS9117 

50 

Socket Bolt 

4 

9091238 

9091239 

51 

Toothed Lock Washer 

4 

9679708 

52 

Name Plate B 

1 

80815 

80817 

62 

Name Plate D 

1 

 

80506 

 

80506 

53 

Warning Sticker E 

(Disconnect Power) 

1 

ER2CS9936 

55 

Grease Warning Label 

1 

80470 

56 

Voltage Changer Warning 

Label 

1 

80485 

57 

KREWMATE Logo Label 

1 

80776 

58 

BGV-D8 Logo Label 

1 

80486 

59 

CE Mark Label 

1 

80487 

60 

Controller Cover 

1 

SA1BL9104 

SA1CL9104 

SA1CS9104 

61 

Wiring Diagram 

1 

EWE4A00H1 

 

 

40

 

9.1

   H

ous
ing a
nd M

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 P

art

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Summary of Contents for TNER Series

Page 1: ...ty EFFECTIVE June 28 2022 Code Lot and Serial Number This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure...

Page 2: ...1 Gearbox 3 2 Chain 3 3 Mounting Location 3 4 Mounting the Hoist 3 5 Electrical Connections 3 6 Preoperational Checks and Trial Operation 4 0 Operation 16 4 1 Introduction 4 2 Shall s and Shall Not s...

Page 3: ...nce Handling 26 6 1 Lubrication Load Chain Hooks and Gearbox 6 2 Motor Brake 6 3 Load Chain 6 4 Friction Clutch 6 5 Storage 6 6 Outdoor Installation 7 0 Troubleshooting 32 8 0 Warranty 35 9 0 Parts Li...

Page 4: ...or maintenance information which is important but not directly hazard related These general instructions deal with the normal installation operation and maintenance situations encountered with the equ...

Page 5: ...dard for Top Running Single Girder Cranes ANSI ASME B30 2 Safety Standard for Top Running Double Girder Cranes and ANSI ASME B30 11 Safety Standard for Underhung Cranes and Monorails If a below the ho...

Page 6: ...personnel that will install inspect test maintain and operate a hoist read the contents of this manual and applicable portions of ANSI ASME B30 16 Safety Standard for Overhead Hoists OSHA Regulations...

Page 7: ...supplied with each hoist shipped from the factory If the tag is not attached to your hoist or hoist s pendant pickle cord order a tag from your dealer and install it Read and obey all warnings attach...

Page 8: ...60 Single Speed Hoist Duty Rating ISO M3 ASME H3 Intermittent Duty Rating 25 ED 150 starts per hour Short Time Duty Rating 30 min Table 2 1 Hoist Specifications Capacity Ton Product Code Lifting Speed...

Page 9: ...S C 1 9 1 1 1 6 1 1 2 0 1 5 B 1 6 1 0 1 3 1 0 2 1 1 6 Refer to Section 5 7 for inspection dimensions and limits Table 2 3 Hoist Dimensions Product Code Minimum Headroom C in L ft a in b in d in e in...

Page 10: ...in Components Arrangement 3 2 2 The Ball Stopper must be installed at least 40 inches away from the no load end of the chain Tightening torque for the Ball Stopper Bolt is 10 N m 7 lb ft 3 2 3 The Cha...

Page 11: ...e a potentially harzardous situation To avoid this potentially hazardous situation always operate this hoist with the correct chain container installed 3 2 7 Each chain container indicates the maximum...

Page 12: ...ure 3 3 Twist in Load Chain 2 Ton Double Fall Models Figure 3 4 Capsized Hook and Chain Double Fall Models 3 3 Mounting Location 3 3 1 Prior to mounting the hoist ensure that the suspension and the su...

Page 13: ...contactor marked with the desired voltage configuration Figure 3 5 Voltage Changer 3 5 3 Do NOT apply electronic soft start control or voltage varying controls to the TNER hoist Use of such devices m...

Page 14: ...y should be equipped with current overload protection such as fuses which should be selected for 110 to 120 of total listed full load amperage and should be dual element time delay fuses Refer to the...

Page 15: ...ickle and ensure that the Cord Strain Relief Cable takes the force not the Pendant Cord 3 6 8 Check supply voltage before everyday use If the voltage varies more than 10 of the rated value electrical...

Page 16: ...ON IF SUCH MALFUNCTIONS OCCUR AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE ACTION CAN BE TAKEN HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION FIELD OF VISION REACTION TIME MANUAL DEXT...

Page 17: ...supported load NOT operate unless load is centered under hoist NOT attempt to lengthen the load chain or repair damaged load chain Protect the hoist s load chain from weld splatter or other damaging c...

Page 18: ...ency Stop functionality press the Emergency Stop Button to perform an emergency stop and lock out of hoist motion controls Turn the Emergency Stop Button clockwise to unlock the controls and allow hoi...

Page 19: ...on prior to initial use all new altered or modified hoists shall be inspected by a designated person to ensure compliance with the applicable provisions of this manual 5 2 2 Inspection Classification...

Page 20: ...of PERIODIC Inspections shall be made by a designated person such that the hoist is maintained in safe working condition 5 4 2 For inspections where load suspension parts of the hoist are disassemble...

Page 21: ...the hoist Rather disassembly for further inspection would be required if frequent or periodic inspection results so indicate Such disassembly and further inspection should only be performed by a quali...

Page 22: ...d be free of rust nicks gouges dents and weld splatter Links should not be deformed and should not show signs of abrasion Surfaces where links bear on one another should be free of significant wear Re...

Page 23: ...nding electrical continuity or open circuit Push buttons should be interlocked either mechanically or electrically to prevent simultaneous energization of circuits for opposing motions e g up and down...

Page 24: ...9 0 77 19 5 0 69 17 6 020L 020S C 2 46 62 5 1 57 40 1 42 36 1 14 29 1 02 26 B 2 52 64 1 1 32 33 5 1 19 30 2 0 96 24 3 0 86 21 9 These values are nominal since the dimension is not controlled to a tol...

Page 25: ...e 5 6 Motor Brake Wear Dimensions Brake must be properly adjusted before measuring A See Section 6 3 Capacity Code A Dimension inch mm Standard Discard 005L 0 67 17 0 61 15 5 010L S 020L S 0 85 21 5 0...

Page 26: ...an alternative lubricant but must be applied more frequently Figure 6 1 Chain Grease Application The chain should be lubricated every 3 months more frequently for heavier usage or severe conditions Fo...

Page 27: ...e with local regulations 6 2 Motor Brake 6 2 1 To keep your hoist working in optimum condition and prevent possible down time it is recommended to check your motor brake lining and adjustment at regul...

Page 28: ...hat the Adjusting Nut can be rotated 6 Using a spanner wrench and a feeler gauge rotate the Adjusting Nut to attain the proper Brake Gap per Table 6 1 7 After the Brake Gap is set secure the Adjusting...

Page 29: ...ss the edge of the motor cover and measure from the straight edge to the face of the Pull Rotor 4 Compare the measurement with the values listed in Table 5 6 Replace the Brake Drum and or Motor Cover...

Page 30: ...ss over the sheave Refer to Figure 6 3 4 Operate the hoist down to move the chain though the hoist body Stop when a sufficient amount of new chain is accumulated on the load side 5 Single fall hoists...

Page 31: ...n assembly with a new factory adjusted part 6 5 Storage 6 5 1 The storage location should be clean and dry 6 6 Outdoor Installation 6 6 1 For hoist installations that are outdoors the hoist should be...

Page 32: ...rs switches fuses and connections on power lines cable Wrong voltage or frequency Check voltage and frequency of power supply against the rating on the nameplate of the motor Hoist overload Reduce loa...

Page 33: ...circuit open Check circuit for loose connections Check up side of limit switch for malfunction Broken conductor in pendant pickle cord Check the continuity of each conductor in the cable If one is br...

Page 34: ...of hoist operation must be reduced to avoid overheating of the motor Special provisions should be made to ventilate the hoist or otherwise shield it from the heat Hoist operates intermittently Collect...

Page 35: ...harge and deliver said item F O B Harrington Hoists Inc place of business to customer Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington s published repair cente...

Page 36: ...4 to aid in ordering Parts and Product Support record the Hoist code number lot number and serial number in the space provided on the cover of this manual The parts list is arranged into the followin...

Page 37: ...This Page Intentionally Left Blank 37...

Page 38: ...Figure 9 1 Housing and Motor Parts 38 9 1 Housing and Motor Parts...

Page 39: ...214 18 Thrust Collar 1 ES506003 ES506005S ES506003 19 Thrust Disc 2 ES505003 ES505005S ES505003 20 Pull Rotor 1 ES503003 ES503005S ES503003 21 Coned Disc Spring 1 ES504003 ES504005S ES504003 22 Motor...

Page 40: ...Packing C 1 ER1BS9117 ER1CS9117 50 Socket Bolt 4 9091238 9091239 51 Toothed Lock Washer 4 9679708 52 Name Plate B 1 80815 80817 62 Name Plate D 1 80506 80506 53 Warning Sticker E Disconnect Power 1 E...

Page 41: ...This Page Intentionally Left Blank 41...

Page 42: ...Figure 9 2 Gearing Parts 9 2 Gearing Parts 42...

Page 43: ...13 Snap Ring 1 9047130 9047135 14 Ball Bearing 1 9001001 9001101 15 Ball Bearing 1 9000301 9000204 16 Friction Clutch Set 1 SA1BL1626 SA1CL1626 SA1CS1626 17 Wavy Washer 1 E1DBX20S9311 18 Oil Seal 1 ES...

Page 44: ...Figure 9 3 Hook Parts 9 3 Hook Parts 44...

Page 45: ...305 20 Shaft Plug 1 ER1BS9128 ER1CS9128 22 Machine Screw 1 9798543 26 Chain Hook Complete Assembly 1 SA1BL1011 SA1CL1011 SA1CR1011 SA1CL1011 SA1CR1011 28 Hook Latch Assembly 1 ER1BS1002 ER1DS1002 ER1E...

Page 46: ...Figure 9 4 Chaining Parts 9 4 Chaining Parts 46...

Page 47: ...262 9091263 27 Spring Washer 1 9012711 28 Nut 1 9093424 29 Chain Guide C 1 SA1BS9962 SA1CL9962 30 Socket Bolt 2 9091262 9091286 31 Spring Washer 2 9012709 9012711 32 Nut 2 9093420 9093424 34 10 TNER C...

Page 48: ...Figure 9 5 Electric Parts 9 5 Electric Parts 48...

Page 49: ...4001010 9 Terminal Strip 1 ECP1403AB E Stop Contactor Optional 1 MGC14306C 10 Mach Screw w Spring Washer 2 J1AW2 4001010 Machine Screw for optional E stop contactor 2 J1AW2 4001616 11 Electromagnetic...

Page 50: ...pply and Pendant Parts 10 5 Electric Parts 9 6 Power Supply and Pendant Parts 50 50 Holder Plate Optional for Large Diameter Cable Socket Holder Standard Connect to Gear Case F Page 38 No 35 Cable con...

Page 51: ...Ring for Power Cable 1 9009902 Strain Relief Crimp Ring for Control Cable 1 9009903 13 Power Supply Cable 4C Complete Assembly 1 7059395 14 Power Supply Cable 4C ft 14 4C 17 Control Cable 4C Complete...

Page 52: ...et 5 Holder Cap 1 ECP5900EA 43 Single Convertible Cable Complete Assembly with Strain Relief 7 pin Socapex 1 70951 44 Single Convertible Cable Complete Assembly with Strain Relief 14 pin 1 70952 16 Si...

Page 53: ...53 Appendix A Wiring Diagram...

Page 54: ...54...

Page 55: ...s and standards EC Directives Machinery Directive 2006 42 EC EMC Directive 2014 30 EU Low Voltage Directive 2014 35 EU Harmonized Standards EN ISO 12100 2010 Risk assessment and risk reduction EN 1449...

Page 56: ...Harrington Hoists Inc 401 West End Avenue Manheim PA 17545 www keg kitoamericas com Toll Free 800 233 3010 Phone 717 665 2000 Fax 717 665 2861 HARRINGTON HOISTS INC ALL RIGHTS RESERVED TNEROM ENG...

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