Kitagawa SR1146 Instruction Manual Download Page 1

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HIGH SPEED ROTARY HYDRAULIC

CYLINDER OPEN CENTER

・This instruction manual is for production engineers and

maintenance personnel in charge of operation of this product.

When a beginner uses this product, receive instructions from

experienced personnel, the distributor or our company.

・Before installing, operating or maintaining this equipment,

carefully read this manual and the safety labels attached to

the equipment. Failure to follow these instructions and safety

precautions could result in serious injury, death, or property

damage.

・Store this manual near equipment for future reference.

・If any questions related to safety arise about this manual,

please confirm them with the distributor or our company.

INSTRUCTION MANUAL

type

Version 1.06 (2019.09.03)
Original instructions

DANGER

77-1,Motomachi,Fuchu-shi,Hiroshima,726-8610,Japan

Te l . +81-847-40-0561

Fax. +81-847-45-8911

Kitagawa Corporation

https://www.kitagawa.com

https://www.kiw.co.jp

■ JAPAN DOMESTIC

■ OVERSEAS

Tokyo office

Sendai office

Nagoya office

Osaka office

Hiroshima office

Kyushu office

Overseas office

The products herein are controlled under Japanese Foreign Exchange and Foreign Trade Control Act. In the event of importing and/or exporting the products,

you are obliged to consult KITAGAWA as well as your government for the related regulation prior to any transaction.

Kitagawa Corporation

Kitagawa Global hand Company

77-1,Motomachi,Fuchu-shi,Hiroshima,726-8610,Japan

Tel.＋81-847-40-0561

Fax.＋81-847-45-8911

E 2019.11.2000

KITAGAWA-NORTHTECH INC.

TECNARA TOOLING SYSTEMS, INC.

KITAGAWA EUROPE LTD.

KITAGAWA EUROPE GmbH

KITAGAWA EUROPE GmbH Poland Office

KITAGAWA EUROPE GmbH Czech Office

KITAGAWA EUROPE GmbH Romania Office

KITAGAWA EUROPE GmbH Hungary Office

KITAGAWA INDIA PVT LTD.

KITAGAWA (THAILAND) CO., LTD. Bangkok Branch

Kitagawa Corporation (Shanghai)

Kitagawa Corporation (Shanghai) Guangzhou Office

DEAMARK LIMITED

KITAGAWA KOREA AGENT CO., LTD.

DIMAC TOOLING PTY. LTD.

301 E. Commerce Dr,Schaumburg,IL. 60173 USA

12535 McCann Dr,Santa Fe Springs,CA. 90670 USA

Unit 1 The Headlands,Downton,Salisbury,Wiltshire SP5 3JJ,United Kingdom

Borsigstrasse 3,40880,Ratingen Germany

44-240 Zory,ul. Niepodleglosci 3 Poland

Purkynova 125,612 00 Brno,Czech Republic

Strada Heliului 15,Bucharest 1,013991,Romania

Dery T.u.5,H-9024 Gyor,Hungary

Plot No.215,4th Phase,Bommasandra Industrial Area,Bommasandra Jigani Link Road,Bangalore 560 099,Karnataka,India

9th FL,Home Place Office Building,283/43 Sukhumvit 55Rd. (Thonglor 13),Klongton-Nua,Wattana,Bangkok 10110,Thailand

Room308 3F Building B. Far East International Plaza,No.317 Xian Xia Road,Chang Ning,Shanghai,200051,China

B07,25/F,West Tower,Yangcheng International Trading Centre,No.122,East Tiyu Road,Tianhe District,Guangzhou,China

No. 6,Lane 5,Lin Sen North Road,Taipei,Taiwan

803 Ho,B-Dong,Woolim Lion's Valley,371-28 Gasan-Dong,Gumcheon-Gu,Seoul,Korea

69-71 Williams Rd,Dandenong South,Victoria,3175 Australia

Tel.＋1 847-310-8787

Tel.＋1 562-941-2000

Tel.＋44 1725-514000

Tel.＋49 2102-123-78-00

Tel.＋48 607-39-8855

Tel.＋420 603-856-122

Tel.＋40 727-770-329

Tel.＋36 30-510-3550

Tel.＋91-80-2976-5200

Tel.＋66 2-712-7479

Tel.＋86 21-6295-5772

Tel.＋86 20-2885-5276

Tel.＋886 2-2393-1221

Tel.＋82 2-2026-2222

Tel.＋61 3-9561-6155

Fax.＋1 847-310-9484

Fax.＋1 562-946-0506

Fax.＋44 1725-514001

Fax.＋49 2102-123-78-69

Fax.＋420 549-273-246

Fax.＋91-80-2976-5205

Fax.＋66 2-712-7481

Fax.＋86 21-6295-5792

Fax.＋886 2-2395-1231

Fax.＋82 2-2026-2113

Fax.＋61 3-9561-6705

America Contact

Europe Contact

Asia Contact

Oceania Contact

http://www.kitagawa.us

http://www.tecnaratools.com

http://www.kitagawa.global/en

http://www.kitagawa.global/de

http://www.kitagawa.global/pl

http://www.kitagawa.global/cz

http://www.kitagawa.global/ro

http://www.kitagawa.global/hu

http://www.kitagawa.global/in

http://www.kiw-sh.com

http://www.deamark.com.tw

http://www.kitagawa.co.kr

http://www.dimac.com.au

1-405-1,Kita-ku,Yosino-cho,Saitama-shi,Saitama,331-9634,Japan

4-15-13,Yamatomachi,Wakabayashi-ku,Sendai-shi,Miyagi,984-0042,Japan

2-62,Kamitakabata,Nakagawa-ku,Nagoya-shi,Aichi,454-0873,Japan

3-2-9,Kitakagaya,Suminoe-ku,Osaka-shi,Osaka,559-0011,Japan

77-1,Motomachi,Fuchu-shi,Hiroshima,726-8610,Japan

7-6-39,Itazuke,Hakata-ku,Fukuoka-shi,Fukuoka,812-0888,Japan

77-1,Motomachi,Fuchu-shi,Hiroshima,726-8610,Japan

Tel.＋81-48-667-3469

Tel.＋81-22-232-6732

Tel.＋81-52-363-0371

Tel.＋81-6-6685-9065

Tel.＋81-847-40-0541

Tel.＋81-92-501-2102

Tel.＋81-847-40-0526

Fax.＋81-48-663-4678

Fax.＋81-22-232-6739

Fax.＋81-52-362-0690

Fax.＋81-6-6684-2025

Fax.＋81-847-46-1721

Fax.＋81-92-501-2103

Fax.＋81-847-45-8911

Summary of Contents for SR1146

Page 1: ...ully read this manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual near equipment for future reference If any questions related to safety arise about this manual please confirm them with the distributor or our company INSTRUCTION MANUAL SR type Version 1 06 2019 ...

Page 2: ...which are not specified in this manual please confirm them with our company or distributor before performing them Liability and How to Use this Manual The guarantee period of this product is 1 year after delivery Use the parts delivered by Kitagawa Corporation for all the parts including consumable parts We will not assume responsibility for injury death damage or loss caused by usage of parts not...

Page 3: ... malfunction ８ Coolant Collector 8 1 Outline 8 2 Type and applicable cylinder 8 3 Attachment 8 4 Positional adjustment of proximity switch 8 5 Precautions 8 6 Parts list For Machine Tool Manufacturers Chapter 9 ９ Attachment 9 1 Outline drawing of attachment 9 2 Production and attachment of cylinder adapter 9 3 Production and attachment of draw pipe 9 4 Attachment of cylinder 9 5 Tightening torque ...

Page 4: ... Fig 1 SR 1 Structural Drawing and Parts List 1 Example 11 2 46 3 4 5 6 7 4th digit and after that are not displayed for the standard cylinders 1 SR Abbreviated name of SR cylinders 2 11 Nominal inside diameter of the cylinder 3 46 Nominal thru hole diameter 4 7 Columns for special specification for each destination of delivery ...

Page 5: ...n manual is for the cylinder part 1 3 Scope of product Fig 2 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic system to maintain the gripping force of the chuck is extremely important Thoroughly read the Important Safety Precautions on and after page 6 in this manual As for the chuck follow the instruction manual for the chuck WARNING ...

Page 6: ...eve Piston Guide pin Stopper Under body Hose nipple Bearing Joint Plug Socket head cap screw Socket head cap screw Socket head cap screw Socket head cap screw Retaining ring S Retaining ring H O ring O ring O ring O ring O ring O ring O ring O ring O ring O ring O ring Quantity 6or10or12 6 2 4 5 1 1 1 1 2 1 1 1 4 4 1 4 Parts list 16 24 29 26 25 15 11 30 21 18 1 20 17 2 28 8 10 19 5 4 6 23 13 14 12...

Page 7: ...he safety interlock function which allows rotation only when the door is the manual mode or the test mode During spindle rotation do not turn off hydraulic pump power supply and do not operate switching valve For All Users Cutting off hydraulic pressure causes a drop in the gripping force which could result in the work being released and flying out Operating the manual switching valve or solenoid ...

Page 8: ...r settingpressureshouldbechangeddependonspecification forSRcylinder Failure to follow the safety precautions below will result in serious injury or death DANGER If the rotation speed of the chuck exceeds the rotation speed limit this is very dangerous as the chuck and work will fly out Input must match the specification of the chuck Adjust the hydraulic pressure to the cylinder so that the input w...

Page 9: ...nder that cannot be used together safely may cause the cylinder to break at high pressure resulting in the chuck and work flying out For All Users Check that the chuck and the cylinder are in the safe combination when using at high pressure with our company or the distributor Especially when the cylinder of our company and a high pressure chuck of other company are combined confirmation is necessa...

Page 10: ...st and the work flying out When screwing the draw pipe piston to the end of the pressing side stroke If the engagement of the screw of the draw pipe is loose vibration may occur resulting in breakage of the screw If the screw breaks the gripping force will be lost instantly which is dangerous as the work will fly out When the screw is loosened the jaw stroke of the chuck becomes shorter and this i...

Page 11: ...peed may lower and the thrust force will become insufficient resulting in a drop in the gripping force of the chuck which is dangerous as the work may fly out Use abrasion resistant and deforming hydraulic oil Assemble piping after completely removing the dust inside the pipe Add a filter of 20μm or less into the pressure supplying line P For All Users Failure to do so could cause oil leakage and ...

Page 12: ...fire And if the hydraulic oil leaks the gripping force of the chuck will lower and the work may fly out which is dangerous Do not attach the cylinder vertically It will cause oil leakage and may result in a fire Do not operate the machine after drinking alcohol or taking medication For All Users For All Users Dangerous since these lead to operation mistakes and misjudgment 11 For Machine Tool Manu...

Page 13: ...is 50 Note 2 How to obtain the piston thrust force Note 3 When storing this product the product should be subjected to the antirust treatment and stored in a place free from wetting condensation or freeze G 6 3 20 50 10 40 Operating Piston thrust force kN Piston Maximum Thrust force kN Operating hydraulic pressure MPa 0 25 Maximum operating hydraulic pressure MPa 0 25 Type SR1146 SR1453 SR1566 SR1...

Page 14: ...low the work to fly out Use abrasion resistant and deforming hydraulic oil Add a filter of 20μm or less in the pressure supply line P to maintain the function of the cylinder and to prevent seizing caused by foreign matter Safety information about hydraulic fluid and anti rust oil Applicable range Hydraulic fluid sealed in the product at the delivery Antirust agent applied to the product at the de...

Page 15: ... the operation inability still continues raise the chuck setting pressure additionally about 0 5 MPa at a time and repeat the operation in the same manner as item 2 to check the action of the cylinder In this case the limit of the pressure raising is up to 30 increase of the maximum operating hydraulic pressure When the cylinder operation is recovered bring back the preset chuck pressure to the no...

Page 16: ... NOK S8 NOK S110 NOK S165 JIS B 2401 G90 JIS B 2401 P20 NOK S39 SR1675 JIS B 2401 P10 JIS B 2401 P90 JIS B 2401 P100 JIS B 2401 G160 JIS B 2401 G85 NOK S8 NOK S110 NOK S175 JIS B 2401 G90 JIS B 2401 P20 NOK S39 SR1781 JIS B 2401 P10 JIS B 2401 P120 JIS B 2401 P125 JIS B 2401 G190 JIS B 2401 G110 NOK S8 NOK S140 NOK S200 JIS B 2401 G130 JIS B 2401 P20 NOK S39 SR2010 Quantity 15 If any malfunction o...

Page 17: ...ent Table 4 WARNING Defective Measures Check that the hydraulic pressure is operating by the motion of the flexible hose etc Check that there are no mistakes in piping Try operations when operation inability specified in the items of the trial operation Check that the pressure is as specified at the cylinder pipe inlet by attaching a pressure gauge near the inlet of the cylinder Wearing of the O r...

Page 18: ...tor type Detectable plate Proximity switch Thread size SR1146 SR1453 SR1566 SR1675 SR1781 SR2010 CSR11 CSR14 CSR15 CSR17 CSR17 CSR20 61R819452 61R819453 61R819454 61R819455 61R819455 61R819456 M12 1 0 Table 5 Insert a O ring between the coolant collector main body and the sleeve at the cylinder rear end and attach the coolant collector to the cylinder rear end After attaching the coolant collector...

Page 19: ...ocket head cap screw 11 to fix the cover 3 8 5 Precautions If the coolant overflows from the coolant collector the coolant is flows to the sleeve side Always clean the punching metal 9 so that the coolant does not stagnate inside the coolant collector Be sure the chips are not clogged Fig 5 Loose the socket head cap screw 13 when you remove the under body 2 Refer to page 19 When using a very large...

Page 20: ...10 11 12 13 14 15 16 Quantity 1 1 1 2 2 1 2 2 Part name Part name Body Under body Cover Plate Adjusting plate Seat packing １ Seat packing ２ Seat packing ３ Punching metal Hose nipple Socket head cap screw Socket head cap screw Socket head cap screw Plain Washer O ring O ring Quantity 1 1 7 3 4 4 1 1 ...

Page 21: ...ool manufacturers personnel who attach a cylinder to a machine Please read following instruction carefully when you attach or detach a cylinder to machine and please sufficiently understand and follow the instructions for safe operation Attach the manual switching valve at a position where it is easy to operate for the attaching equipment Install the hydraulic unit at a position where the drain ho...

Page 22: ...side Attach with the surface run out of the cylinder adapter and the run out of the spigot joint at 0 005 mm or less Fig 9 Large run out causes vibration and shortens the life of the cylinder significantly Install after removing the dust inside the pipe completely Add a filter to the pressure supply line P If foreign matters gets inside the cylinder this is dangerous since the rotation valve of th...

Page 23: ... A 40 5 A 39 A 39 Determine the length of the draw pipe as shown below When screwing the draw pipe into the piston screw in a state that the piston fully comes outside 9 3 Production and attachment of draw pipe Table 7 Sufficiently degrease and apply adhesive on the thread part of the piston and the thread part of the draw pipe and then screw in and tighten If the screw is loose the jaw stroke of ...

Page 24: ...nsion e and the dimension f in Fig 10 for the draw pipe and a material with the tensile strength 380MPa 38kgf mm 2 or more must be used The personnel who designed draw pipe must judge whether the strength of the draw pipe is sufficient for the usage conditions The dimensions and materials specified in this manual do not guarantee that the draw pipe will not break under every usage condition If the...

Page 25: ...lizing the protrusion of the drain port foundation After attaching the support to the lathe provide clearance between the protrusion of the sleeve and the support so that force is not applied to the sleeve Table 9 Unit mm As for the run out when attaching the cylinder attach the cylinder while keeping the vertical run out of the sleeve rear end and the cylinder periphery at the standard value spec...

Page 26: ...cified torque If the torque is insufficient or excessive the bolt will break which is dangerous as the cylinder or work will fly out Use the bolts attached to the chuck and do not use other bolts However if you must use other bolts not provided by Kitagawa use bolts that have at least a strength classification of 12 9 10 9 for M22 or more and be sure they are long enough 9 5 Tightening torque of t...

Page 27: ...re is unbalance of the parts to attach vibrations are generated and cause oil leakage which could result in a fire and if the hydraulic oil leaks the gripping force of the chuck will lower and the work may fly out which is dangerous External force is excessive the bolt will break which is dangerous as the cylinder or work will fly out We will not assume responsibility for injury death damage or lo...

Page 28: ...hing valve Cylinder Manual switching valve for inside and outside diameter gripping Fig 17 It is incorporated with a mechanism to stop damage when the hydraulic oil filled inside the cylinder has increased its pressure due to the volume change relief valve Pay attention to the points specified below for functional maintenance of lock valve and relief valve Assemble piping after completely removing...

Page 29: ...ause the hydraulic pressure drop and work flying out DANGER SR2010 SR1781 SR1675 SR1566 Rc1 2 Rc1 2 SR1453 SR1146 Rc3 8 Rc3 8 Type A port B port Installation The hydraulic pressure supply ports are port A cylinder pushing side and port B cylinder pulling side in Fig 18 Though both ports A and B have two ports each connect the pipes to one port respectively and plug the reminders For the size of ea...

Page 30: ...PEED min 1 MAX PULL PUSH kN MASS PRESS MPA MADE IN JAPAN CYLINDER TYPE MFG NO MACHINE NO MASS Kg A B 29 This product is based on the following standards or orders Machinery directive 2006 42 EC Annex I EN ISO 12100 2010 EN1550 1997 A1 2008 Ultimate disposal of this product should be handled according to all national laws and regulations 11 1 About standards and orders 11 3 About disposal 11 2 Info...

Page 31: ......

Page 32: ... Shanghai 200051 China B07 25 F West Tower Yangcheng International Trading Centre No 122 East Tiyu Road Tianhe District Guangzhou China No 6 Lane 5 Lin Sen North Road Taipei Taiwan 803 Ho B Dong Woolim Lion s Valley 371 28 Gasan Dong Gumcheon Gu Seoul Korea 69 71 Williams Rd Dandenong South Victoria 3175 Australia Tel 1 847 310 8787 Tel 1 562 941 2000 Tel 44 1725 514000 Tel 49 2102 123 78 00 Tel 4...

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