KISANKRAFT KK-IC-406D User Manual Download Page 38

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KisanKraft

AGRICULTURAL INTER-CULTIVATOR

KK-IC-406D

KK-IC-406D (Electric Start)

This warranty is null & void, if you fail to register the warranty with

KisanKraft by sending the KisanKraft Copy with dealer’s stamp.



: www.kisankraft.com



: [email protected]



: +91.80. 6835 7800

Page 38 of 56

FUEL TANK & FUEL PIPE ASSEMBLY

Part No

Part Name

E11-01

Bolt M8×45

E11-02

Upper Stay Bolt

E11-03

Washer 8

E11-04

Upper Stay

E11-05

Fuel Tank Damper

E11-06

Fuel Return Pipe Assy

E11-08

Fuel Tank Plug Seat

E11-09

Fuel Tank Plug

E11-10

Lower Stay Assy

E11-11

Bolt M6*14

E11-12

Nut 6

E11-13

Fuel Tank Cock Assy

E11-14

O-Ring 13.2*1.8

E11-15

Fuel Pipe Assy

E11-17

Fuel Filter Gasket

E11-18

Fuel Filter Assy

E11-19

Fuel Injection Pipe Assy

E11-20

Fuel Tank Assy

E11-21

Fuel Tank Cap Assy

Summary of Contents for KK-IC-406D

Page 1: ...s provided by KisanKraft Limited or its manufacturers Defective items must be brought sent to our Authorized Dealer or KisanKraft Limited s office for service What is not covered The warranty shall be...

Page 2: ...arest Authorized Dealer along with proof of purchase invoice receipt KisanKraft Limited its manufacturers and its dealers reserve the right to inspect the claimed defective part s to determine if the...

Page 3: ...ed Warehouse 818 3B1 to 818 3B18 Podalakur Sangam Road Prabagiripatnam Podalakur Nellore 524345 Andhra Pradesh INDIA Head Office Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi Layout Dasarahalli HAF...

Page 4: ...tions 7 Overview 9 Scope 10 Assembly Instructions 11 Assembly drawing of safety protection guard installation 12 Installation and Adjustment for cable 12 Checks and Refueling 14 Connection of Auxiliar...

Page 5: ...ect to items not manufactured or sold by them No onsite warranty is provided by KisanKraft Limited or its manufacturers Defective items must be brought sent to our Authorized Dealer or KisanKraft Limi...

Page 6: ...e warranty period you must deliver the defective product to the nearest Authorized Dealer along with proof of purchase invoice receipt KisanKraft Limited its manufacturers and its dealers reserve the...

Page 7: ...ding Operations ditching ridging and transport are the machine s basic functions Moreover after being equipped with relative devices and tools it may be used to pump water spray water and pesticide re...

Page 8: ...5 7800 Page 8 of 56 Muffler is a high temperature spare part do not touch the Inter cultivator in work or out of work freshly When the Inter cultivator is working keep an eye on the rotary parts do no...

Page 9: ...h dealer s stamp www kisankraft com info kisankraft com 91 80 6835 7800 Page 9 of 56 Overview 1 Handle Bar 2 Gearbox Assy 3 Adjustment Screw 4 Fender 5 Deep Furrowing Resistance Stick 6 Rotary Blade 7...

Page 10: ...land or with long stump from long stem Crop Figure 2 Inter cultivator Figure 3 Ditching device Ditching Ridging Knock down the adjustment screw before the ditcher is fixed Subject to the adjustment of...

Page 11: ...M8 55 bolts and M8 nuts 4 Trailer fixing Fix the link group onto the trailer use the link shaft assembly for connection insert the split pin 3 26 and insert the velocity adjustment screw into square g...

Page 12: ...for paddy field left 19 Dowel 20 Connecting plate 21 Bolt m8 50 gb5781 86 22 Connector jointing assembly 23 Deep furrowing resistance stick 24 Bolt m8 25 gb5781 86 25 Bulling set trough comp 16mm 26 B...

Page 13: ...of the tie rod 2 Spin the tie rod clockwise until the bare handle support is the shortest 3 Get the cable into the reversing fork shaft besides the gearbox and ensure the joint of cable goes into the...

Page 14: ...e diesel engine 20 25 Flange and the gearbox 35 40 Binding bolts of end of driving shaft of gearbox 10 12 Binding bolts of reversing gear shaft of gearbox 26 40 Binding bolts between engine support an...

Page 15: ...ould work first After fixing the blades also fix the left and right protection board for safety purpose Depth of the Intercultural Weeding Operations can be realized by adjusting height of the velocit...

Page 16: ...d long trousers Do not operate the equipment barefoot or wearing open sandals 4 Thoroughly inspect the area where the equipment is to be used and remove all objects which can be thrown out by the mach...

Page 17: ...drain the residual oil in the engine Oil Bath Type Air Filter Check the oil level before operating Fill oil up to upper limit If oil is dirty change it Please use diesel to clean oil bath element freq...

Page 18: ...You could take down the refuel screw on the cylinder cover and fill in 2ml oil before starting Note Tighten the refuel screw on the cylinder cover except filling oil in order to avoid rain and dust f...

Page 19: ...instructions given in the manual If the engine is of electric starting model carry out the following two steps step2 3 are not suitable for recoil start engine connecting well the power supply and con...

Page 20: ...slopes Walk never run with the machine Exercise extreme caution when changing direction on slopes Use extreme caution when reversing or pulling the machine towards you Start the engine carefully accor...

Page 21: ...the wire mesh frequently and change the engine oil Keep an eye on the marking on the empty air cleaner oil level Maintenance Service During the working period of the Inter cultivator due to the changi...

Page 22: ...ural Weeding Operations blade or connection bolts if damaged replace with new ones 4 TECHNICAL OVERHAUL EVERY 1800 2000 WORKING HOURS Take the machine apart in the local special service center clean a...

Page 23: ...amage to the gear Troubleshooting of Clutch Cables After some time use the clutch does not perform well any more due to the weariness of friction piece and fork of clutch As for how to adjust cable of...

Page 24: ...r left or right to the desired position c Then screw the locknut handle to make the higher and lower terminal teeth of the handlebar base engage well with each other Troubleshooting of Clutch NOTE Ple...

Page 25: ...to shift to the right position Excess abrasion of puller Replace the puller Driving angle gear is loose Tighten the round nuts Excess abrasion of the upper hole in the connection piece of support arm...

Page 26: ...the main shaft Replace with lip shaped oil seal B25407 Malfunction of O shaped ring for the cover Replace with O shaped ring 46 1 8 Oil leakage of the reversing shaft Loosening of bolts at the back of...

Page 27: ...to the request The lateral clearance of gear is too small Re fix The axial clearance is too small Re adjust the clearance value Oil leakage of the gearbox connection The connection bolt is loose Screw...

Page 28: ...e axial clearance of the gear is 0 05 0 15mm b When lateral clearance of mesh of the gear 0 3mm we should reduce adjustment pad meanwhile the axial clearance of gear is 0 05 0 15mm or increase the adj...

Page 29: ...Bad oil supply of injection pump Repair or replace the necessary parts 3 Failure of injector Refer to difficulty in starting B Insufficient compression force Refer to difficulty in starting C Air fill...

Page 30: ...maged parts Other Failures Cause Remedy A Injector is seized often 1 High temperature crash stop Crash stop is not allowed 2 Unclean fuel or damaged fuel filter Clean oil tank replace fuel filer B Eng...

Page 31: ...Avoid colliding with hard things like stones in the earth when working The manipulation cable is broken Long time abrasion in work Replace the cable Technical Specifications Parameter KK IC 406D With...

Page 32: ...type Bent blade for dry land Clutch mode Wet multiple disc clutch land manual control Intercultural Weeding Operations Depth 10 Cm Intercultural Weeding Operations Width 135 Cm Working efficiency 0 0...

Page 33: ...MBLY Part No Part Name Part No Part Name E1 01 Drain Plug E1 23 Cushion Blocking E1 02 Washer Drain Plug E1 24 Governor E1 03 Oil Seal Sg35 50 8 E1 25 Vibration Isolation Cushion Block E1 04 Cylinder...

Page 34: ...inder Head Shim E1 13 Seal Gasket Fuel Pump E1 34 Cylinder Rubber Ring E1 14 Seal Plate Fuel Pump E1 35 Crank Case Gasket E1 15 Nut M6 E1 36 Ball Bearing 6206 P5 E1 16 Washer 6 E1 37 Main Bearing E1 1...

Page 35: ...d AM8 32 E2 24 Injector Clamp E2 08 Silencer Gasket E2 25 Spacer Washer Injector E2 10 Pin 4 8 E2 26 Insulation Sleeve E2 11 Valve Spring Washer E2 27 Stud AM6 67 E2 12 Valve Conduit Oil Seal E2 28 St...

Page 36: ...EL ASSEMBLY Part No Part Name E5 01 Ball Bearing 6203 P5 E5 02 Balancer Shaft E5 03 Key 5 7 E5 04 Timing Gear Of Balance Shaft E5 08 Crankshaft Timing Gear E5 10 Crank Shaft E5 11 Steel Ball E5 12 Key...

Page 37: ...rt Name Part No Part Name E7 01 Shock Absorber Seat E7 04 Collar10 10 E7 02 Fan Case Welded Assy E7 05 Washer 6 E7 03 Shock Absorber E7 06 Bolt M6 25 SILENCER MUFFLER ASSEMBLY Part No Part Name E8 01...

Page 38: ...UEL TANK FUEL PIPE ASSEMBLY Part No Part Name E11 01 Bolt M8 45 E11 02 Upper Stay Bolt E11 03 Washer 8 E11 04 Upper Stay E11 05 Fuel Tank Damper E11 06 Fuel Return Pipe Assy E11 08 Fuel Tank Plug Seat...

Page 39: ...3 05 Return Spring E13 06 Governor Spring E13 07 Fine Spring E13 08 1 Control Lever Assy E13 09 Nut M6 12 E13 10 Nut M6 25 AIR CLEANER ASSEMBLY Part No Part Name E14 00 Air Filter Assy Oil Bath E14 01...

Page 40: ...tor E15 07 Nozzle Fuel Injector FUEL INJECTION PUMP ASSEMBLY Part No Part Name E16 00 Fuel Injector Pump Assy E16 08 9 Plunger Set E16 10 Gasket Flip Block E16 19 Tappet RECOIL STARTER ASSEMBLY Part N...

Page 41: ...stamp www kisankraft com info kisankraft com 91 80 6835 7800 Page 41 of 56 Parts Diagram Gearbox Intercultivator Exploded View Ref No Description Ref No Description 1 Handrail parts 6 Bumper engine s...

Page 42: ...15 G B 1 15 Lacing cord connector 3 G B 1 03 Scuff sleeve handrail seat 16 G B 1 16 Hexagon head bolts M16 150 4 G B 1 04 Spring washer20 5 st andard type 17 G B 1 17 Tray gear 5 G B 1 05 Locked leve...

Page 43: ...rt No KK Part Name Ref No KK Part No KK Part Name 12 G B 1 12 Flameout switch 25 G B 1 25 Washer 10 2 C grade 13 G B 1 13 Cotter pin 1 6 20 B type Shifting Gearbox Assy Ref No KK Part No KK Part Name...

Page 44: ...ncipal axes 59 G B 2 57 reverse gear clutch fork shaft sheath 20 16 31 5 12 G B 2 11 steel wire retainer ring for axe 60 G B 2 58 Worm column pin 5 30 13 G B 2 12 Steel ball S 6 61 G B 2 59 Reverse ge...

Page 45: ...G B 2 75 deep groove ball bearing 6007 30 G B 2 29 Inner hexagon Screw M6 20 78 G B 2 76 clutch cover assy 31 G B 2 30 Cotter pin 2 5 30 79 G B 2 77 Countersunk rivet 6 32 G B 2 31 Hexagon slotted nut...

Page 46: ...r ring for axe 45 G B 2 44 Adjusting gasket 93 N A Hexagon Fixed sheath 46 G B 2 45 Initiative umbrella gear 94 N A Ball bearing S 3 5 47 G B 2 46 Countershaft 95 N A Active Pushing cover 48 G B 2 47...

Page 47: ...g case 9 G B 3 9 Taper roller bearing 30206 22 G B 3 22 Hexagon head bolts M10 40 10 G B 3 10 Output shaft bush 23 G B 3 23 washer 10 2 11 G B 3 11 hexagonal output shaft sleeve 24 G B 3 24 standard s...

Page 48: ...ankraft com 91 80 6835 7800 Page 48 of 56 6 G B 4 6 Main tube Wheels Parts Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name 1 G B 5 1 Hex Nut M10 5 G B 5 5 Inner tube 2 G B 5 2 Spring was...

Page 49: ...bumper 11 G B 6 12 Hexagon head bolts full thread M10 40 2 G B 6 2 Draw spring support bar of bumper 12 G B 6 13 Hexagon head bolts full thread M10 40 3 G B 6 3 bumper WM1100A 13 G B 6 14 Engine suppo...

Page 50: ...xagon socket head cap screw M8 35 N A Diesel engine WM186FB 10 G B 6 11 Gear box gasket N A Diesel engine WM186FBE Fender Parts Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name 1 G B 7 1...

Page 51: ...ler Body Connecting Frame and Resistance Rod Parts Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name 1 G B 8 1 Hexagon head bolts M10 50 8 G B 8 8 Pin 8 43 2 G B 8 2 washer 10 2 9 G B 8 9...

Page 52: ...by sending the KisanKraft Copy with dealer s stamp www kisankraft com info kisankraft com 91 80 6835 7800 Page 52 of 56 Output Shaft Parts Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name...

Page 53: ...copic Hedge Shear Telescopic Lopping Shear Tree Pruner Telescopic Steel Pipe Fruit Picker Bag Sheep Shear GardenTools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Petrol Manual LeafBlowe...

Page 54: ...y with KisanKraft by sending the KisanKraft Copy with dealer s stamp www kisankraft com info kisankraft com 91 80 6835 7800 Page 54 of 56 Wide Range of Products for Every Need For more information giv...

Page 55: ...spect to items not manufactured or sold by them No onsite warranty is provided by KisanKraft Limited or its manufacturers Defective items must be brought sent to our Authorized Dealer or KisanKraft Li...

Page 56: ...ble warranty period you must deliver the defective product to the nearest Authorized Dealer along with proof of purchase invoice receipt KisanKraft Limited its manufacturers and its dealers reserve th...

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