KIRLOSKAR KPDS, Instruction On Installation, Operation And Maintenance

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IOM/KPDS/NOV 19/00
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Issue Date : 22/11/2019
Revision: 00
Fix another clamp to the standard column pipe (13302). Now fix the slings to the
upper clamp.
10.16 Fit a T joint on bearing spider and connect the end of first flushing pipe. Also
connect the successive bearing flushing pipe to the T joint with the help of nut.
Remove clamp fixed on bottom column pipe. Lower the unit till the clamp rests on
girder.
10.17 Lift the complete unit slightly and remove the clamp of bottom column pipe
(13301). Lower the complete unit till the clamp fixed to the standard column pipe
(13302) rest on girder.
10.18 Mount bearing spider along with intermediate bush on standard column pipe
(13302). Mount top column pipe (13200) and fix it with the help of screws and
nuts. Tighten the diametrically opposite screws one by one.
10.19 Repeat procedure given in 10.13, 10.14, 10.15, 10.16 and 10.17 till head shaft
(18500), top column pipe (13200) and bearing flushing pipes are fitted. Let the
whole unit rest on the clamp fixed on the top column pipe.
10.20 While fitting the column pipes, rising pipes are also to be fitted if rising pipes are in
more than one piece.
10.21 Mount the shaft sleeve (31000) with O-Ring (52300) and key (32300). Mount
circlip (48600) to locate the shaft sleeve.
10.22 Fit the pipe nut (33801) with gasket (68000) and washer (62500) on rising pipe
(14201).
10.23 Fit the adapter plate (46100) to the stuffing box housing (23800) with gasket
(51200) in between.
10.24 Lift the support plate (46700) with the help of eye bolts (30000) and mount on
top column pipe (13200). Also mount the stuffing box housing (23800) on the
support plate (46700) with gasket at the joint and clamp the stuffing box housing,
support plate and top column pipe together with the help of bolts. Tighten
diametrically opposite bolts evenly.
10.25 Adjust the pipe nut (33801) till it touches the support plate. Tighten the pipe nut
(33802) above support plate till it touches the support plate. Mount delivery flange
(49001) on rising pipe (14201) above support plate (46700).
Fix the flushing pipe to the support plate by using adapter and sealing nut.
10.26 Lift the unit slightly and remove the clamp fixed to the standard column pipe
(13302). Remove the girders used for erection and lower the unit till support plate
rests on the top of the tank.
: USE SUITABLE GASKET IN BETWEEN TANK FLANGE AND SUPPORT
PLATE (IF APPLICABLE)
10.27 With the hanging support to the support plate, adjust the holes of support plate
with that of the tank holes.