R1040 MAINTENANCE MANUAL
Page 20 of 48
4 Routine Maintenance
4.1 Maintenance Schedule
Every
10
th
Hour/
Daly
In running hours
1)
1st
50 100 250 400 500 800 1200 2400 3600
Check
Clean
Renew
Job
See
Secti-
on
Engine oil level
2
5.1.2
Fuel level in the tank
2
-
Coolant level in Radiator
2
5.3.1
Dry type air cleaner
3 4
5.4.1
Rubber hose & clips of dry type air
cleaner
-
Check the restriction indicator
5.4.1
Engine oil
5
5.1.1
&5.1.
3
Lube oil filter cartridge
5
5.1.4
Battery and lead connections
‘V’ Belt condition and tension
(adjust/replace if required)
5.5
Fuel Filter Cartridge (Pre)
4, 13
5.2.2
Radiator fins (depends on site
condition)
12
5.3.2
Radiator tubes (depends on type of
cooling water)
5.3.2
Fuel Filter Cartridge (micro)
4, 13
5.2.2
Thermostat element (change if
necessary)
5.3.3
Valve clearance (adjust if
necessary)
10
5.6.1
Starter/Alternator
5
5.7
Fasteners
10
5.8
Injector
10
-
Fuel tank
10
-
Exhaust silencer
3
-
Fuel Pump
11
-
Turbocharger
10
6.2
1)
Maximum permissible
guide Intervals
2)
Top-up if required
3)
Clean if necessary
4)
Renew element/
Cartridge
5)
Depends on engine use
6)
Depends on engine oil
change
7)
Depends on rate of deposition
of scale.
8)
400 hours or at engine oil
change.
9)
Whenever restriction
indicator indicates
10)
Every six months or 1200
hours which is earlier.
11)
FIP should be calibrated
after 3600 hours of engine
run.
12)
Blow out dust
13)
Refer point no 5.2.2 foot
note.
