Kipor SINEMASTER IG4300 Owner'S Manual Download

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Summary of Contents for SINEMASTER IG4300

Page 1: ...SINEMASTER DIGITAL GENERATOR IG4300 OWNER S MANUAL ...

Page 2: ...This page intentionally blank ...

Page 3: ...nent part of the generator and should remain with it if it is resold Pay special attention to statements preceded by the following words Failure to properly follow these precautions can result in property damage serious injury or DEATH Read all labels and the owner s manual before operating this generator Generators produce carbon monoxide a poisonous colorless odorless gas that can cause death or...

Page 4: ...d Indicates a possibility of personal injury or equipment damage if instructions are not followed NOTE Gives helpful information If a problem should arise or if you have any questions about the generator consult an authorized dealer or service center Our generators are designed to give safe and dependable service if operated according to the instructions Read and understand the Owner s Manual befo...

Page 5: ...arnings and Cautions 13 5 2 AC Power Applications 14 5 3 Voltage Selection Switch 15 5 4 AC Power Operation 15 5 5 Output and Overload Indicators 16 5 6 Smart Throttle 17 5 7 Air Conditioner Operation 18 5 8 DC Power Operation 18 5 9 Low Oil Alarm System 20 5 10 Digital Display Panel 20 6 STOPPING THE ENGINE 22 6 1 Normal Shutdown 22 6 2 Emergency Stop 22 7 MAINTENANCE 23 7 1 Emission Control Syst...

Page 6: ...Generator Exercise 29 9 TROUBLESHOOTING 30 10 SPECIFICATIONS 32 11 WIRING DIAGRAM 33 12 WHEEL KIT INSTALLATION 34 13 WARRANTY 36 13 1 Limited Warranty Kipor Power Products 36 13 2 Emission Control Warranty 37 13 3 California Emissions Control Warranty Statement 39 14 EMISSION CONTROL SYSTEM 40 ...

Page 7: ...ovide adequate ventilation The muffler becomes very hot during operation and remains hot for several minutes after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors The engine exhaust system will be heated during operation and remain hot immediately after stopping the engine To prevent burns pay attention to the warning...

Page 8: ...urn or cause fires in the building s electrical system This generator is not designed to be connected to an automatic transfer switch Serious damage to the engine and inverter module may result Always make a pre operation inspection before you start the engine Place the generator at least three feet or one meter away from buildings or other equipment during operation Operate the generator on a lev...

Page 9: ... 器加油盖排气口高温标记空气指数信息铭牌 Fuel Level Indicator Fuel Filler Cap Air Quality Index Air Exhaust Muffler Warning Starter Grip 火花塞机油尺维修门电瓶空滤进气口控制面板碳罐 Carbon Canister Control Panel Inlet Air Filter Battery Service Door Oil Dipstick Spark Plug ...

Page 10: ...器油开关空滤盖 IG4300 Fuel Switch 240V AC Receptacle Circuit Protector LED Monitor Ground Terminal Smart Throttle Electric Starter Choke Low Oil Alarm RED Voltage Selection Switch DC Receptacle Overload Alarm RED Output Indicator GREEN 30A 120V Receptacle GFCI Receptacle Air Filter Cover Air Filter Cover Filter ...

Page 11: ...w it clearly Refer to this number when ordering parts or making technical inquiries Engine serial number Please record this information below and keep this manual in a safe place along with the bill of sale Serial Number __________________________________ Date of Purchase ________________________________ Place of Purchase ________________________________ Engine serial number ...

Page 12: ... U S automobile manufacturer s requirements for API Service Classification SG SF Select the appropriate viscosity for the average temperature in your area SAE Viscosity Grades Open the left maintenance cover Remove and wipe the oil dipstick with a clean rag Check the oil level by inserting the dipstick in the filler hole tighten the dipstick and screw it out If the oil level is below the end of th...

Page 13: ...er in the fuel tank After refueling tighten the fuel filler cap securely Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Keep all smoking materials sparks and any other source of combustion away from the generator during refueling Do not overfill the fuel tank there should be no fuel in the filler neck After refueli...

Page 14: ...r element to be sure it is clean and in good condition Open the left side maintenance cover Remove the air cleaner cover remove the paper element from the air cleaner cover and check the element Replace the element if dirty or the filter paper is torn Never run the engine without the air cleaner Rapid engine wear will result from contaminants such as dust and dirt being drawn through the carbureto...

Page 15: ...the first time or after long term storage or after running out of fuel turn the fuel valve lever to the ON position then wait for 10 to 20 seconds before starting the engine 4 1 Starting Procedure 4 1 a Turn the fuel valve lever to the ON position 油开关空滤盖 IG4300 Fuel Switch ...

Page 16: ... knob out to the CLOSED position Do not use the choke if the engine is already warm or the ambient air temperature is high 4 1 c Insert the engine key and turn the engine switch to ON position Engine switch 阻风门开关 Choke knob ...

Page 17: ...il resistance is felt then pull the starter grip briskly toward the arrow as shown below Do not allow the starter grip to snap back Return it slowly by hand Do not let the starter rope rub against the generator body or the rope will wear out prematurely 4 1 e Push the choke knob in to the OPEN position as the engine warms up Fig 9 a Fig 9 b Engine switch Starter grip 阻风门开关 Choke Knob ...

Page 18: ... each 1000 feet or 305 meter increase in altitude The effect of altitude on the horsepower will be greater than this if no carburetor modification is made Operation of the generator at an altitude lower than the carburetor is jetted for may result in reduced performance overheating and serious engine damage caused by an excessively lean air fuel mixture Be sure to have any modification reversed at...

Page 19: ...ontact the lines during a power outage when utility power is restored the generator may explode burn or cause fires in the building s electrical system Do not connect this generator to an automatic transfer switch Serious damage to the engine and inverter module may result Limit operation requiring maximum power to 30 minutes For continuous operation do not exceed the rated power of 2800 watts or ...

Page 20: ... when using AC supply 5 2 AC Power Application The generator has the capability to provide 120V and 240V AC Power It can do so simultaneously depending on the needs of the user However it is important to understand the receptacles their current limitations and how to distribute power efficiently 120V 20A GFCI Receptacle 20 240V 30A Receptacle Voltage Selection Switch 20V 30A Receptacle The GFCI gr...

Page 21: ...ch is in the 120 240V position the generator supplies both 120V and 240V AC power If you operate the generator with the switch in this position the electric current is limited to 15 amps to the 120V receptacles although it can provide 15 amps at 240V from the 120 240V receptacle 2 When the voltage selection switch in the 120V position the generator supplies 120V AC only It can supply a full 30 amp...

Page 22: ...the connected appliance the output indicator will go out and the overload indicator will go on and current to the connected appliance will be shut off Stop the engine if the overload indicator light comes ON and investigate the overload source The engine will continue to run even though it is not producing any AC power The engine must be stopped and then the generator restarted to resume normal op...

Page 23: ...e automatically when the electrical load is disconnected and returns to the proper speed required by the electrical load when the load is reconnected The engine speed varies according to the amount of load applied to the generator Placing the smart throttle in the on position is recommended to minimize fuel consumption and engine noise while in operation When high electrical load appliances are co...

Page 24: ...utomotive type batteries only It is not designed to operate DC motors Output voltage is 15 30V DC output will vary according to the position of the Smart throttle switch a Connect the charging cable to the DC receptacle of the generator and then to the battery terminals To prevent the possibility of creating sparks near the battery connect the charging cable first to the generator then to the batt...

Page 25: ...C output is to be used to charge batteries only Serious damage to the stator windings can occur if connected to a DC motor or transformer b Start the generator The DC receptacle may be used while the AC power is in use The DC receptacle is protected from an overload with a fuse If the DC circuit is overloaded the 5 amp fuse will blow and power to the DC receptacle will cease The red light on the D...

Page 26: ... will not run If this occurs search for any oil leaks Add engine oil to resume normal operation 5 9 Digital Display Panel The generator features a digital panel that displays operating parameters and service reminders Pressing the button will cycle the display through voltage current frequency battery voltage and accumulated hours Push the button to read the desired parameter Operating Parameters ...

Page 27: ...rvice air cleaner SV4 N A diesel models SV5 Adjust valve clearance SV6 Check fuel tank and fuel lines To see the prescribed service intervals see chapter 7 Maintenance When a service reminder is displayed you can press the selection button to restore the operating parameter however the service code will be displayed again in two seconds After the specified maintenance item is addressed the code ca...

Page 28: ...uipment and disconnect from the generator 2 Turn off the engine switch 3 Turn the fuel valve lever to the OFF position 6 2 Emergency Stop Turn the start switch to the OFF position Continually stopping the generator with a load applied can lead to damage of the control module ...

Page 29: ...ne utilizes a precise air fuel ratio and emission control system to reduce the emissions of carbon monoxide NOX hydrocarbons and evaporative fuel emissions Regulation Your engine has been designed to meet current Environmental Protection Agency EPA and the California Air Resources Board CARB clean air standards The regulations dictate that the manufacturer provide operation and maintenance standar...

Page 30: ... performance The manufacturers of replacement parts and accessories have the responsibility to guarantee that their replacement products will not adversely affect emission performance Maintenance Maintain the generator according to the maintenance schedule in this section Service items more frequently when used in dusty areas or under conditions of high load temperature and humidity Air Quality In...

Page 31: ...Fuel tank and strainer Clean 3 Fuel lines Check Every 2 years Replace as necessary 3 NOTE 1 Log hours of operation to determine proper maintenance 2 Service more frequently when used in dusty conditions 3 These items should be serviced by an authorized KIPOR service center unless the owner has the proper tools and is mechanically proficient Refer to the KIPOR Generator and Engine shop manuals To l...

Page 32: ...ghten the bolt securely 4 Refill with the recommended oil and check the level 5 Close the left side maintenance cover 7 4 Air cleaner service A dirty air cleaner will restrict airflow to the carburetor and allow dirt into the engine Service the air cleaner regularly Service more frequently when operating the generator in extremely dusty areas Do not use gasoline or low flashpoint solvents for clea...

Page 33: ...latch the service door 7 5 Spark plug service Recommended spark plug WR7DC To ensure proper engine operation the spark plug must be properly gapped and free of deposits 1 Open the service door 2 Remove the spark plug cap 3 Use the wrench to remove the spark plug 4 Clean any dirt from around the spark plug base Spark plug wrench 空滤底座滤芯空滤盖用压缩空气从滤芯内侧吹滤芯 Air Filter Base Filter Element Air F...

Page 34: ... hand to avoid cross threading 8 After a new spark plug has been seated by hand it should be tightened 1 2 turn with a wrench to compress the sealing washer If a used plug is being reinstalled it should only require 1 8 to 1 4 turn after being seated 9 Reinstall the spark plug cap 10 Close and latch the service door The spark plug must be securely tightened An improperly tightened plug can become ...

Page 35: ...cessary 7 TRANSPORTING STORAGE 8 1 Transporting When transporting the generator turn the fuel valve lever OFF and keep the generator level to prevent fluid spillage Fuel vapors or spilled fuel may ignite Transporting the generator with gasoline in the fuel tank is prohibited 8 2 Extended Storage 1 Be sure the storage area is free of excessive humidity and dust 2 Drain the fuel a Open the left side...

Page 36: ...form of gum and varnish This can lead to hard starting and rough running and possibly cause the engine not to start at all As EPA regulations dictate no kits available to renew a carburetor carburetor replacement will be necessary Fuel preservatives are readily available at leading RV and marine dealers Regularly add a fuel preservative to the generator fuel tank or fuel supply Drain the carbureto...

Page 37: ... there enough oil in the engine Is the fuel valve on Is the engine switch on Is there fuel in the tank Turn the fuel valve on Turn the engine switch on Refill the fuel tank YES YES YES NO NO NO NO NO Still no spark To check 1 Remove the spark plug cap and clean any dirt from around the spark plug 2 Remove the spark plug and install the spark plug in the plug cap 3 Set the plug side electrode on th...

Page 38: ...rvice center Check the electrical appliance or equipment for any defects Take the generator to an authorized KIPOR service center Replace the electrical appliance or equipment Take the electrical appliance or equipment to an electrical shop for repair Is the fuse blown Replace the fuse Take the generator to an authorized KIPOR service center YES YES NO YES NO NO YES ...

Page 39: ...Power 5 5 HP 3600 RPM Cooling System Forced Air Ignition System Transistorized Oil Capacity 1 2 qt 1 1L Fuel Tank Capacity 3 1 gal 11 6 L Rated Load Run Time 5 hours Noise level no load full load 23 7m 62 67 dB Spark Plug WR7DC Length 30 9 in 785 mm Width 18 5 in 470 mm Height 22 4 in 569 mm Weight 162 lbs 72 5 kg Tune Up Specifications Spark Plug Gap 0 024 0 028 in 0 6 0 7 mm Valve Clearance cold...

Page 40: ...34 11 WIRING DIAGRAM ...

Page 41: ...35 12 WHEEL KIT 1 Axle shaft 2 2 5 swivel locking wheel 3 Bolt M8X16 4 Wheel 5 Bolt M6X16 4 1 2 3 5 ...

Page 42: ...Install an iiner washer the wheel and an outer washer d Secure with a cotter pin 1 Wheel 2 Axle 3 Cotter Pin 4 Washer B Install the locking swivel wheel a Align the hole in the wheel plate with the predrilled holes in the chassis b Secure with 4 M6X16 bolts 1 2 5 locking swivel wheel 2 M6X16 bolt 1 2 3 4 1 2 ...

Page 43: ...unfeasible the Kipor distributor will pay for shipping of the unit from the repair center to the designated distributor facility and the shipping of a replacement unit Kipor or its distributor reserves the right to repair or replace these parts at its option The return of defective parts may be requested Anything replaced under warranty becomes the property of Kipor TO OBTAIN WARRANTY SERVICE Cont...

Page 44: ... If any covered part on your engine is defective the part will be repaired or replaced by Kipor Power Equipment Owner s Responsibilities You are responsible to maintain the engine as defined in your Kipor Generator Owner s Manual Kipor recommends that you retain all record receipts covering maintenance on your engine but Kipor Power Equipment cannot deny warranty claims based on the lack of receip...

Page 45: ...l be free of defects in materials and workmanship for a period of two years from the date of the original retail customer 4 Repair or Replacement Cost Repair or replacement of any emissions control system part will be repaired at no charge to the owner including diagnostic labor which would determine an emissions control system defect exists if the repair is performed at an authorized Kipor repair...

Page 46: ...ranted for two years If any emissions related part on your engine is defective the part will be repaired or replaced by Kipor Power Equipment Owner s Warranty Responsibilities 1 As the SORE owner you are responsible for the performance of the required maintenance listing in your owner s manual Kipor recommends that you retain all receipts covering maintenance on your SORE but Kipor cannot deny war...

Page 47: ...nd be released to the atmosphere 2 A carbon activated canister collects gasoline vapors from the fuel tank and returns them to the combustion chamber for burning 3 A catalyst is built into the muffler to further treat the engine exhaust 4 A secondary air injection valve adds combustion air to ignite unburned fuel in the exhaust Contact your authorized Kipor service center to obtain the correct rep...

Page 48: ...42 Fuel System ...

Page 49: ...de Carbon Canister Location 二次补气阀组件二次补气阀垫片螺栓消声器本体总成垫片 A 消声器弯管防火帽组件碳罐 Generator Frame Canister Spark Arrestor Secondary Air Valve Gasket Bolt Muffler with Catalyst Gasket Connection to exhaust manifold ...

Page 50: ...44 Exhaust System ...

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