Kipor KGE2500X Operation Manual Download Page 11

Explanation of three-phase generating set:

(1) Connect the loads to the generating set in order. As for the motor loads, start 

the higher power motor first, and then start the lower after the former started. Be 

sure not start them simultaneously. Any improper operation arouse, the 

generating set will run sluggishly or halt, at this time, be sue to remove the loads 

immediately and shut off the motor. Check whether overload happened or any 

other faults. If overload made AC air breaker tripped, decrease the loads for 

overload is not allowed. Wait some minutes before restart the generating set, 

furthermore, do stop the set and make checks if any faults or abnormal 

phenomenon still existed.

(2) If both of motor loads and inductive loads (e.g. Incandescent) are connected 

to the generating set, first start motor loads and then inductive loads, otherwise, 

starting motor loads will be difficult.

(3) Pay more attention to voltage of three phases while running. If the imbalance 

of voltage of three phases exceeds 10%, do stop the set and make checks, and 

then readjust three phase loads. Keep three phase loads in balance, the 

imbalance cannot exceeds 20%. Meanwhile, the total load cannot exceeds rated 

load, even the load of each phase cannot exceeds rated phase load, that is 1/3 of 

rated load. Furthermore, the current of each phase cannot over rated current. 

The sequence of output terminalsA,B,C,O(or U,V,W,N) of three-phase generating 

set is from left to right or clockwise direction.

The bellow figure is the phase sequence of three-phase, five-hole-receptacle on 

the output panel:

10-3  Technical specifications and data of welding&generating set

Item

KGE6500EW       KGE6500XW

Model

Model

Type

3

Displacement (cm )

Bore x stroke (cm)

Cooling system

Ignition system

Spark plug

Fuel tank capacity (L)

Lube oil capacity (L)

Compression ratio

Rated frequency (Hz)

Rated output (kW)

Rated voltage (V)

Rated current (A)

Phase

Power factor

Rated welding current (A)

Working voltage (V)

Load continuous rate

Current adjustment range (A)

Welding voltage at zero load (V)

Rated speed(r/min)

Excitation method

Starting system

Structure

Net weight (kg)

Overall dimension 
(L  

W  

H)(mm)

W

e

ld

in

g

 (

D

C

)

G

e

n

e

ra

ti

n

g

 (

A

C

)

W

e

ld

in

g

&

g

e

n

e

ra

ti

n

g

 s

e

t

E

n

g

in

e

KG390

4-stroke, OHV

389

88x64

Forced air-cooled

T.C.I

BP6ES

25

1.1

8.5:1

Single-phase

1.0

60-70

140

26

50%-140A

50-190

Generating:3000; welding:3600          3600

Dual excitation

EW: 12V electric starter XW: manual starter

Open frame type

EW:95  XW:88

EW:855

510

540

XW:680

510

540

60

2.2

240

9.2

50

2

230

8.7

-

-

-

-

Summary of Contents for KGE2500X

Page 1: ...OPEN FRAMEGASOLINE GENERATINGSET KGE2500X KGE4000X KGE6500X E KGE6500X3 E3 KGE6500XW EW SINGLE PHASE THREE PHASE WELDING GENERATING SET...

Page 2: ...fig 1 1 2 Do not operate it under wet condition see fig 2 1 3 Do not connect it to household circuit without guidance see fig 3 1 4 The set must be kept away from the flammable materials at least one...

Page 3: ...efore starting the generating set 3 1 Check whether the generating set is on a level surface 3 2 Check the level of engine oil 1 Take out the oil filler cap and clean the measure mark with a clean rag...

Page 4: ...cleaner 4 STARTING THE GENERATING SET 2 Set the fuel oil valve to ON position 1 Disconnect any load from AC receptacleand switch off AC breaker 6 When the engine is warm set the choke lever to OFF po...

Page 5: ...and frequency meet the technical specifications 3 If the generating set will be connected with more than two loads please connect them from that required higher starting current 4 Concerning connecti...

Page 6: ...below table provides the reference for connecting these apparatus to the set Note If you want to stop the engine in emergency please set the engine switch on OFF position 6 STOPPING THE GENERATING SET...

Page 7: ...PI or SAE10W 30 engine oil which same as SG grade Use SAE10W 30 engine oil when the temperature is below 10 Use SE SF engine oil classified by API or SAE5W 30 engine oil which same as SG grade when th...

Page 8: ...r cup 1 Dismount spark plug cap 2 Dismount spark plug X E Type C Type 3 Clean the carbon Post card 4 Test the clearance of the spark plug 5 Reassembly the cover of spark plug Dismount the fuel filter...

Page 9: ...lug and drain out gasoline from the carburetor 3 Reassembly the drain screw plug 4 Untill the high limit of the filler cap 5 Pull out the starting handle slowly untill you feel resistance 2 Whether th...

Page 10: ...PECIFICATIONS AND DATA 10 1 Technical specifications and data of single phase generating set Overall dimension L x W x H mm Engine X 680 510 540 E 855 510 540 Generator Model Type 3 Displacement cm Bo...

Page 11: ...eanwhile the total load cannot exceeds rated load even the load of each phase cannot exceeds rated phase load that is 1 3 of rated load Furthermore the current of each phase cannot over rated current...

Page 12: ...can get 50Hz voltage with lower welding current If only the welding current is required turn the select switch to WELDER to get more welding current These steps are not necessary for 60Hz welding Wel...

Page 13: ...ect the electric starting cable in reverst 1 Switch of starting electromagnet valve 5 Accumulator 2 Starting cable Note Please use the accumulator which value is above 12V 35AH 3 Guard frame of the ac...

Page 14: ...switch Spark plug No Description Parts No 14 15 16 17 18 U V XS YUI TV Gratz rectifier Commutation diode Single phase receptacle Carburetor solenoid High pressure producer ON OFF relations of control...

Page 15: ...dary winding Excitation winding Flywheel generating winding Relay AC voltmeter Air breaker OFF ON ABT E IG B ST ST 13 4 Wiring skeleton diagram of KGE6500X3 No Description Parts No 14 15 16 17 18 19 2...

Page 16: ...W R RP SP S1 S2 V1 V2 V3 V4 V5 QF XS YV1 YV2 MG Low oil level switch Resistance Adjustable resistance Spark plug Select switch Select switch Commutation diode Commutation diode Gratz rectifier Gratz r...

Page 17: ...tor Electric plug receptacle 1 1 2 Packing list NO REMARK NAME QUANTITY 1 2 3 4 5 Gasoline generator set operation manual Gasoline engine operation manual Gasoline engine parts diagram Certificate of...

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