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5. Handling the Generating Set

    5.1 Connecting to a Building's Power Supply System

    5.2 AC Application

    5.3 Usage of the Receptacles and Terminals

6. Maintenance

    6.1 Maintenance schedule

    6.2 Replace Engine Oil

    6.3 Service the Air Cleaner

    6.4 Clean the Battery

    6.5 Replace the Fuse

7. Transporting and Storage

    7.1 Transporting 

    7.2 Storage

8. Troubleshooting

9. Technical Specifications and Data

10. 

Electrical wiring diagram

11. Appendix

  17

17

18

22

23

23

24

25

26

27

28

28

29

30

31

33

37

37

The choice of the electric cable depends on the allowable current of the cable 
and the distance between the load and the generator. And the cable section 
should be big enough.
If the current in the cable is bigger than the allowable current, it will become over 
hot and the cable will be burnt. If the cable is long and thin, the input voltage of 
the electric appliance will be not  enough, causing that the generator doesn't start.
In the following formula, you can calculate the value of the potential "e".

The relations among of the allowable current, and length, section of the Insulating 
cable (single core, multi-core) are as follow:
(Presume that the use voltage is 220V and the potential is below 10V.

2

The application of the single-core insulating cable            

section mm

2

The application of the multi-core insulating cable             

section mm

1. The choice of the electric cable

Potential (v)

=        

                      

Current (A)

  3

Length

Section area

1

58

50A

100A

200A

300A

Current

L e n g t h
beneath

75m

125m

200m

150m

50m

100m

8

22

60

100

14

30

60

100

38

60

125

200

22

38

60

100

22

50

80

125

30

50

100

150

50A

100A

200A

300A

Current

75m

125m

200m

150m

50m

100m

14

38

38

2

60

2

14

38

38

2

60

2

22

38

38

2

60

2

22

50

50

2

60

2

30

50

50

2

80

2

38

60

50

2

100

2

L e n g t h
beneath

Electrical equipment (including electrical lines and plugs connection) could not be 
defective.  By the effect of mechanical stress, make sure to use the rubber sheathed 
flexible cable or analog.
Limit length of electric line when using the extension line or distributed network is: less 
than 60m for cables of 1.5mm2, and less than 100m for cables of 2.5mm2

Caution:

!

10

10

11. 

PPENDIX

Summary of Contents for KDE16EA

Page 1: ...DIESEL GENERATING SET R WUXI KIPOR POWER CO LTD R KDE16EA K DE16STA KDE19EA K DE19STA KDE16EA3 K DE16STA3 KDE19EA3 K DE19STA3 Single phase Three phase...

Page 2: ......

Page 3: ...ore use Keep any sources of ignition away from engine KDE16EA KDE16EA We reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication...

Page 4: ...ul information is provided To ensure the safety and durability be sure to obey to this manual To ensure the safety of the operator and others be sure to correctly operate and carefully manage your gen...

Page 5: ...d coefficient C Relative humidity 30 Note When the relative humidity is 60 the modified coefficient is C 0 01 When the relative humidity is 80 the modified coefficient is C 0 02 When the relative humi...

Page 6: ...n calculate the value of the potential e The relations among of the allowable current and length section of the Insulating cable single core multi core are as follow Presume that the use voltage is 22...

Page 7: ...ne cooled The fuel is flammable and fuel vapor can explode Refuel in a well ventilated place with the engine stopped Keep the flames and sparks away and do not smoke in the area Fuel may spill and ign...

Page 8: ...ling air outlet Exhaust outlet Lifting hook Fuel filler cap Emergent stop button Operation panel Grounding bolt Connection pole Fuel drain outlet Engine oil drain outlet Overflow pot Engine oil drain...

Page 9: ...3 2 2 Control panel Fuel Meter Fuse Breaker Smart Display Starter Switch Starter switch starter starter 34 2 KDE16STA3 KDE19STA3 Electrical wiring diagram of...

Page 10: ...ic shock If need to replace please replace one that has equal degree and performance Fuel 2 4 Fuel Meter 2 3 Circuit Breaker Indicator Fuel meter 33 1 Electrical wiring diagram of KDE16STA KDE19STA 10...

Page 11: ...verload P 05 Start trouble P 06 Emergency indicator P 07 Charging trouble P 08 Generator overheating PRE H Preheating indicator START Start indicator Screenoption Phasesequence switching Start Back St...

Page 12: ...evel it is not the judging standard for whether applying noise protection Factors affect the practical noise level include the ambient condition and other noise source such as the quantity of working...

Page 13: ...7 3 PRE RUNNING CHECK Maintenance door 30 Is the electric door lock on Turn the electric door lock on 8 TROUBLESHOOTING ing agent...

Page 14: ...oil before operating the generating set after storage 4 Fill the fuel tank with fresh diesel fuel 5 Disconnect the battery ground cable from the terminal and tape it While storing the battery fully ch...

Page 15: ...9 3 2 Fuel 28 7 TRANSPORTING AND STORAGE 7 1 Transporting Handle Handle Lifting hook...

Page 16: ...il from generator must be stored in container To deal with bad matter such as fuel oil cooling water solvent filter and battery according to the law 27 agent 6 5 Replace the Fuse Turn the key of elect...

Page 17: ...l the r up to the MAX mark with the engine cold overflow pot 3 If there is no in the check whether the cooling system has leadage and service it if necessary Be sure that there is coolant in the radia...

Page 18: ...d in oil usually the fuel water separator can separate the water and settled the cup base So need to change regularly Loose the drain water bolt the water will drain form the rubber conduit and drain...

Page 19: ...t need maintenance and filling liquid Observe the status displays of battery Blue the battery is in good condition White the electricity is not enough need to charge Red the electrolyte is not enough...

Page 20: ...back to ON position automatically 3 Smart panel control can preheat automatically when start the time can be set 4 START AND SHUTOFF THE ENGINE 4 1 Break in Period initial 50 hours 4 2 Start the Engin...

Page 21: ...l KDE19STA3 Model KDE16STA3 50 60 50 60 Three phase Terminal Three phase Terminal Three phase Terminal Recep tacle Recep tacle Recep tacle Recep tacle 13 5 10 8 6 4 0 1 1 1 8 2 5 3 1 15 5 12 10 8 6 4...

Page 22: ...Turn the breaker to OFF 3 Close the electric door lock Turn the key of electric door lock to OFF 4 3 Shutoff the Engine Electric Start Key OFF ON START 21 Model Frequency Hz One circuit kVA Two circu...

Page 23: ...ING SET 5 1 Connecting to a Building s Power Supply System 20 Model Frequency Hz One circuit kVA Two circuit used kVA Three circuit used kVA 50 7 2 10 8 10 8 60 8 3 12 4 12 4 50 8 7 13 13 60 10 1 15 2...

Page 24: ...he connection wiring box cover and connet the cable to terminal U V and W Using terminals U V W N 2 Close the connecting box cover and tighten the bolts 3 Start engine Examine the generator three phas...

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