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8) Clean the dirty and dusty in the unit.

Check the unit inner for dusty and dirty and clean it.

Check the muffler and the places near the engine for trash or flammable materials 

and clean them.

Check the intake and exhaust port if clogged by the dirty. Clean it, if necessary.

9) Electrical connection with load

a)  Make sure that load does not exceed the unit power capacity, then connect 

electrical connections properly.

b) connect output cable as per regulated wire diameter, the wire diameter should 

take the load flow of MM as 3-5A .

c) The output cable is shorter is better, the overlong output wire will effected the 

voltage  decline so generator should be closed to the loading center when install..

Reason

Bad voltmeter

Bad AVR

Loading short circuit

Rotor circuitry break

Engine circuitry is burnt.

Bad voltmeter

Bad AVR

Loading is over

Generator cable is burnt.

Rotation speed is too low.

Bad voltmeter

Bad AVR

AVR connection is loose

Bad AVR

Main winding is burnt.

Load is not equal.

Wiring is too long between

generator and overload.

Solution 

Replace voltmeter

Consult with dealer

Eliminate it 

 Adjust the speed 

Maintain

Replace

Replace 

Consult with dealer

Reduce the overload

Adjust the speed 

Maintain

Increase the speed

Replace 

Consult with dealer

Reinstalled the receptacle

Consult with dealer

Change motor

Make them equal.

Fault 

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Adjust the distance and widen

the wiring.

Over voltage

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Generator rotate speed is too low

Generator rotate speed is too low

Summary of Contents for KDE12EA

Page 1: ...WUXI KIPOR POWER CO LTD GENERATOR R Single phase KDE12EA KDE12STA Three phase KDE12EA3 KDE12STA3...

Page 2: ......

Page 3: ...it 3 For information about the engine operation and maintenance please see our engine s manual 4 Laymen especially the children can not realize the danger they should keep away from the generator 5 Pl...

Page 4: ...Servicing 4 Warm up Procedure 5 Starting up Procedure and running 6 Stop Procedure 7 The Functions of the Digital Panel 8 Electrical appliance 9 Malfunction and Countermeasures 10 Simplified Troubles...

Page 5: ...ntinuous running E Open frame type ST Super silence Rotation Shaft Steel Connection E 200 ST 310 340 Transistorized self excitation and constant voltage AVR Rated Frequency Hz Rated Power KVA Max Powe...

Page 6: ...the working hours in noisy condition Furthermore the sound exposure level varies among different countries The conditions of generator rated output Altitude 0 m Ambient temperature 25 Relative humidi...

Page 7: ...in the cable is bigger than the allowable current it will become over hot and the cable will be burnt If the cable is long and thin the input voltage of the electric appliance will be not enough caus...

Page 8: ...s Start the engine after closing the door for safety and noise control 2 2 Initial start check CAUTION Stop the engine at once and check for the fault if the warning lamps light CAUTION Check the unit...

Page 9: ...e engine oil 2 Check the cooling water in radiator 3 Check the fuel 4 Check the fuel pipe 5 Check the battery voltage 6 Check the grounding protection 7 Check the water leakage and oil leakage 8 Check...

Page 10: ...to avoid lacking of engine oil to cause fault inspect the oil level and add engine oil if necessary CAUTION Radiator Be careful of the hot radiator It s very dangerous to open the radiator cover when...

Page 11: ...on or replacement of the belt 4 Check the fuel Check the fuel level if normal before running the generator Often open the drain plug in the fuel tank to drain the sediment and impurity CAUTION Tighten...

Page 12: ...same with the factory setting 1 Sampling wire disconnects 2 Abnormal frequency Too high or too low 3 Abnormal fuel system the engine rotating speed is unstable Check the fuel system P 02 Check the vo...

Page 13: ...Reason Bad voltmeter Bad AVR Loading short circuit Rotor circuitry break Engine circuitry is burnt Bad voltmeter Bad AVR Loading is over Generator cable is burnt Rotation speed is too low Bad voltmete...

Page 14: ...with bad matter such as fuel oil cooling water solvent filter and battery according to the law 12 Shut down the power after removing the battery cathodal wire when checking and maintaining generator...

Page 15: ...or before start 2 Judge and elimininate troubles Start motor run but doesn t start Start motor doesn t run or it s speed is so slow Ambient temperature is very low Battery leakage Battery unclamped or...

Page 16: ...e careful to fill fuel and prevent fuel overflowing Wipe up the overflowing fuel immediately Flame and fire are forbidden near the generator CAUTION This guide is intended to give brief information fo...

Page 17: ...es will be burned out and damaged 4 Connect the equipment to the generating set in order For the matter of the motor load firstly the heave duty motor should be connected and then the light duty motor...

Page 18: ...resuming operation CAUTION 6 STOP PROCEDURE 1 Set the main switch to OFF 2 Turn the breaker to the OFF 3 Turn the start switch to the STOP position after running for 1 3 minutes with zero load then th...

Page 19: ...abinet Converter cabinet Halide lamp Projection lamp 15 Knob function ITEM switch the content of display the content include battery voltage running time output frequency output current generator volt...

Page 20: ...ltage Indicating generator voltage Generator running Indicating the existence of electrical power Running trouble Indicating running trouble check it according to the code map list The indication lamp...

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