Kioti DS4110 Page 127 Manual Download

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Ds4110(hs) / Ds4510(hs)

MAINTENANCE CODE

hOw TO DIsCONNECT ThE hOOD (A)

(1) hood

(2) opening knob

(a) pull

H61O701A

OPENINg sIDE AND FRONT

COVER (B)

H61O703A

H61O702A

(1) hood

(1) side cover

(2) hook

(a) pull

1. it is very easy to open the hood

with one touch pulling knob.

2. The hood stays open by itself with

air cylinder. To close it, just press

down without any bothering pro-

cess.

1. The side covers (lh/rh) should

be removed in order to access the

engine components.

2. open the hood and disassemble

the rubber clips fixed on the left

and right of the side covers.

3. remove each side cover by pull-

ing it gently while lifting it up.

4. when installing them, align their

pins to the groove on the tractor

body and press them down. Then,

fix them with the rubber clips.



Never open the hood while the

engine is running.

CAUTION

M50-EU-07.indd 8

2009-09-28 오후 6:11:24

Summary of Contents for DS4110

Page 1: ...by the Daedong In dustrial Co LTD over the years since 1947 and has been designed with the finest materials and under rigid quality control standards set forth by the KIOTI Engineering Department Kno...

Page 2: ...M50 EU 00 indd 2 2009 09 14 2 22 41...

Page 3: ...TION SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH IMPLEMENTAND LOADER OPERATION MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX SECTION 1 2 3 4 5 6 7 8 9 10 TABLE OF C...

Page 4: ...13 Safety decal maintenance 1 16 Decal mounting location 1 16 DeCALs 1 17 Cautions for decal maintenance 1 19 Precautions before operation 2 1 Vehicle identification number 2 2 TRACTOR SERIAL NUMBER...

Page 5: ...the front end loader package 4 24 Lifting Arm Lower Link Speed Control KNOB 4 24 Remote Hydraulic lever 4 24 7 pin power output socket 4 25 DESCRIPTION OF OPERATING SYSTEM 4 1 Exterior view 4 2 switch...

Page 6: ...CTOR 5 10 How to drive 5 10 How To Fold the ROPS 5 13 How to raise the rops to upright posi tion 5 14 Parking 5 15 Turning 5 17 Driving on slope 5 17 The cautions when coming in and out of WORK FIELD...

Page 7: ...pening side AND FRONT cover B 7 8 Checking and adding fuel C 7 9 Checking Transmission Fluid Level D 7 10 Checking engine oil level E 7 11 Checking Coolant Level F 7 12 Cleaning Grill Radiator SCREEN...

Page 8: ...ngine Valve Clearance ae 7 28 Replacing air cleaner filter af 7 29 Flush cooling system and changing coolant Aj 7 29 Anti freeze 7 31 Bleeding fuel system Ak 7 31 Draining water from clutch housing al...

Page 9: ...in damage to your vehicle or its equipment if the caution is not heeded Follow the advice provided with the caution WARNING This indicates that a condition may result in harm serious in jury or death...

Page 10: ...Turn Signal Power Take Off Clutch Con trol On Position Power Take Off Clutch Con trol Off Position Differential Lock Position Control Lowered Posi tion Hazard Warning Lights Headlight Low Beam Headlig...

Page 11: ...1 8 When parking the tractor 1 9 When operating the P T O 1 9 When using the 3 point hitch 1 10 Safety precautions during servicing 1 10 Safety precautions when using the loader 1 13 Safety decal main...

Page 12: ...ge to your tractor 7 When starting the tractor make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before making reverse move ments with your tractor you should alwa...

Page 13: ...a passenger seat is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor handholds and step plates should always be used This will help to preven...

Page 14: ...aken when driving tractors with nar row tread widths For added sta bility you should adjust your rear wheel tread width see page 4 29 19 Before starting your tractor you should depress the clutch and...

Page 15: ...rk your tractor on a steep incline and remember to shut off the engine and P T O be fore dismounting the tractor Precautions during operation When starting the engine 3 Do not operate your tractor in...

Page 16: ...e tractor 5 Pull only from the drawbar Nev er hitch anything to the axle hous ing or any other point except the drawbar Pulling from any other lo cation only increase the risk of se rious personal inj...

Page 17: ...safe tractor operation 15 When working in groups always let the others know what you are going to do before you do it 16 Never freewheel Disengaging the clutch or shifting into neutral while descendi...

Page 18: ...ments of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when trav eling at road speeds 8 Do not operate an implement while the tractor is on the ro...

Page 19: ...servicing any P T O driven equipment 2 Keep the P T O shaft cover in place at all times Replace the P T O shaft cap when the shaft is not in use 3 Before installing or using P T O driven equipment rea...

Page 20: ...You must always stop the engine before refueling the tractor Avoid overfilling the tractor or spilling the fuel 4 Before jump starting a dead bat tery read and follow all of the in structions 5 It is...

Page 21: ...7 When working with your tractors electrical components you must first disconnect the battery cables 8 To ensure that there are no acci dents from sparks you must first disconnect the negative battery...

Page 22: ...l line pipes and hoses are free of damage 14 Fluid escaping from pinholes may be invisible Do not use hands to search for suspected leaks Use a piece of cardboard or wood instead Use of safety goggles...

Page 23: ...der Do not stand under the lifted load er or get close to it Also lower the loader arm onto the ground before leaving the tractor Otherwise it may lead to a fatal injury or even death H11O103a The loa...

Page 24: ...der fix all parts which are con nected to the bucket and boom The bucket or boom can be accidentally dropped down leading to an injury or even death H11O106a ROPS Roll Over Protective Structure sun ca...

Page 25: ...AFETY PRECAUTIONS 1 Do not allow loader arms or attach ment to contact electrical power lines Electrocution will cause seri ous injury or death H11O107a Keep bystanders away No riders H11O108a M50 EU...

Page 26: ...1 16 DS4110 HS DS4510 HS 1 16 DS4110 HS DS4510 HS H61O185A Safety decal maintenance Decal mounting location M50 EU 01 indd 16 2009 09 17 1 16 40...

Page 27: ...the P T O and stop the engine 2 Avoid accidental contact with the gear shift levers while the engine is running as unexpected tractor movement can result T4625 53191 to avoid possiBle inJurY or death...

Page 28: ...HS DS4510 HS 1 18 DS4110 HS DS4510 HS 7 Part No T4625 52351 8 Part No T4689 52181 9 Part No T2615 53561 10 Part No T4625 52361 11 Part No T2625 55111 12 Part No T4625 52191 M50 EU 01 indd 18 2009 09...

Page 29: ...cloth Never use a solvent such a thinner or acetone since it can ruin the decals Do not spray high pressure water directly onto the decal The decal may fall off the trac tor If a decal is damaged or...

Page 30: ...MEMO MEMO M50 EU 01 indd 20 2009 09 17 1 16 46...

Page 31: ...ification number 2 2 TRACTOR SERIAL NUMBER 2 2 Engine SERIAL number 2 2 Transmission number 2 2 Essential replacement part 2 4 Oils and fluids 2 4 Filters 2 4 Belts and rubber parts 2 5 Other componen...

Page 32: ...d on the dash board cover on your right hand side Vehicle identification number TRACTOR SERIAL NUMBER Engine identification plate is installed on the cylinder head cover This number indicates the engi...

Page 33: ...or major service be sure to see your KIOTI dealer For service con tact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer When in need of parts be prepare...

Page 34: ...used in this tractor for operation lubrication cooling and anti corrosion of various parts If oil or fluid is insufficient contami nated or degraded it can cause poor performance incorrect operation...

Page 35: ...ctor Therefore regu larly check or replace those items to prevent the failure Belts and rubber parts The battery condition is very impor tant for engine start performance es pecially in winter Therefo...

Page 36: ...MEMO MEMO M50 EU 02 indd 6 2009 09 28 6 14 23...

Page 37: ...3 General specifications 3 2 External dimensions 3 2 General specifications 3 3 TRAVELING SPEED 3 6 Agricultural 3 6 IMPLEMENT LIMITATIONS 3 7 SPECIFICATIONS 3 M50 EU 03 indd 1 2009 10 08 8 29 35...

Page 38: ...uding weight and folded ROPS A2 Overall length excluding weight and folded ROPS E1 Front wheel tread E2 Rear wheel tread Item MODEL ALL 1 Overall length A1 3 550 140 0 2 Overall length A2 3 169 124 7...

Page 39: ...33 6 PTO Power HP kw 31 4 23 4 35 1 26 2 Rated revolution rpm 2 600 Capacities Fuel tank L U S gal 42 11 1 Transmission oil L U S gal 40 10 6 Front axle oil L U S gal 7 5 1 98 Drive train Clutch Dry...

Page 40: ...e Tires Agricultural Front 8 16 6PR Rear 13 6 24 6PR Industrial Front 10 16 5 6PR Rear 14 9 24 4PR Turf Front 27x8 5 15 4PR Rear 41x14 20 4PR Hydraulic system Pump capacity L min gpm 1st 31 2 8 24 2nd...

Page 41: ...nt PTO shaft 1 3 8 6 splines Speed PTO rpm engine rpm 540 2 600 Min turning radius with one rear wheel braked m feet 2 98 0 010 Weight with ROPS kg lbs 1 600 3 527 Max Drawbar vertical load kg lbs 750...

Page 42: ...WARD REVERSE Low 1 1 69 1 05 1 57 0 97 2 2 36 1 46 2 17 1 35 3 3 64 2 26 3 36 2 09 4 5 32 3 31 4 91 3 05 High 1 7 46 4 63 6 88 4 27 2 10 35 6 43 9 55 5 93 3 15 99 9 93 14 74 9 16 4 23 38 14 53 21 57 1...

Page 43: ...280 90 2 590 102 Do not use 3 point hitch backhoe Tiller Max working width 1 656 50 1 854 73 Box Blade Max Cutting width 2 133 84 Rear Blade Max Cutting width 2 133 84 Rotary Cutter Max Cutting width...

Page 44: ...MEMO MEMO M50 EU 03 indd 8 2009 10 08 8 29 38...

Page 45: ...Parking brake warning lamp 4 13 PTO Indicator 4 13 OPERATING THE CONTROLS 4 14 MAIN SHIFT LEVER 4 16 RANGE GEAR SHIFT LEVER 4 16 Shuttle shift lever 4 16 hydraulic Shuttle shift lever 4 17 Clutch Peda...

Page 46: ...ING SYSTEM 7 PIN Socket 4 25 tires Wheels and ballast 4 26 general tire information 4 26 Inflation Pressure 4 27 TREAD 4 28 WHEEL TORQUE AND DIRECTION 4 30 Additional weight Option 4 32 M50 EU 04 indd...

Page 47: ...mp H61O401B 6 ROPS RollOverProtectiveStructure 7 Turn Signal Lamp 8 Fender Handle 9 Footstep Only left side 10 Work Lamp Option 11 Top Link 12 Oil Gauge 13 PTO Shaft 14 7 pin Socket Option 15 Crank Li...

Page 48: ...4 DS4110 HS DS4510 HS switch Mounting location H61O402A 1 Combination Switch 2 PTO ON OFF Switch 3 Hazard Lamp Switch 4 Key Switch M50 EU 04 indd 4 2009 10 08 8 46 19...

Page 49: ...osition E indicates Start In order to start the engine de press the clutch pedal and turn the PTO switch off As soon as the engine is started release the key then the key will return to the position C...

Page 50: ...disturbs the approaching vehicle s visibility for safe driv ing Use the high beam head lights only if necessary 1 Turn Signal Light Switch 2 Head Light Switch 3 Horn Switch Stop the engine immediatel...

Page 51: ...in the tractor while driving on a public road Pressing this switch up blinks the hazard lamp and returning it turns off the lamp The turn signal lights cannot be operated while this switch is pressed...

Page 52: ...rotates at 540 rpm when the engine speed is approx 2 600 rpm To avoid personal injury and ac cident Before disassembling or clean ing the PTO system make sure that the PTO switch is in the OFF positio...

Page 53: ...he key switch is turned to the ON position 1 Battery Charge Warning Lamp 2 Tachometer 3 Engine Oil Pressure Warning Lamp H61O410B 4 Fuel Gauge 5 Coolant Temperature Gauge 6 Parking Brake Indicator 7 G...

Page 54: ...this case bleed the system For detailed in structions refer to Bleeding fuel sys tem in the chapter Maintenance The tachometer indicates the engine rpm The mark 3 indicates approx engine rated speed Y...

Page 55: ...in 2 in the figure indicates the normal engine temper ature normal driving range 1 Coolant Temperature Gauge 2 Normal Temperature Range C Cold H Hot Make sure to control the work load so that the nee...

Page 56: ...ine oil pressure warning lamp If the oil level is below the specified range the engine can seize The engine can be severely damaged if driving or operat ing the tractor with the engine oil warning lam...

Page 57: ...ow Plug Indicator Operating the turn signal lamp switch up and down turns on the corre sponding lamp in green Turn Signal Lamp This indicates the operating condition of the preheat system In case the...

Page 58: ...tractor checked by your local KIOTI dealer or workshop immediately CAUTION PTO Indicator This indicator shows the PTO en gagement condition When the PTO is engaged this indicator comes on When the PTO...

Page 59: ...edal R 7 Foot Throttle 8 Main Gear Shift Lever 9 Front wheel Drive Lever 10 3 Point Hitch Lowering Speed Knob 11 Differential Lock Pedal 12 Range Gear Shift Lever 13 Double Acting Lever A B 14 Double...

Page 60: ...R 7 Foot Throttle 8 Main Gear Shift Lever 9 Front wheel Drive Lever 10 3 Point Hitch Lowering Speed Knob 11 Differential Lock Pedal 12 Range Gear Shift Lever 13 Double Acting Lever A B 14 Double Actin...

Page 61: ...ever af ter the tractor is completely stopped by depressing the clutch pedal If the lever is not moved freely or makes abnormal noise put the lever into the neutral position engage and disengage the c...

Page 62: ...hifting Oth erwise the shift gear can be broken IMPORTANT 1 Hydraulic Shuttle shift lever F Forward R Reverse Thanks to H shuttle the driving can be changed just by shuttle lever without de pressing c...

Page 63: ...ld Otherwise the tractor can be rolled over WARNING Brake pedal H61O423A 1 Brake Pedal L 3 Pedal Interlock 2 Brake Pedal R A Lock B Unlock 2 To make a sharp turn in a work field disengage the left and...

Page 64: ...following conditions Be sure to full stop the tractor before engaging or disengaging the 4WD To avoid accident Engage only when the vehicle is stationary While the 4WD is engaged drive the vehicle wit...

Page 65: ...ver H61O427A The hand throttle lever is to control the engine rpm The engine acceler ates to its full speed by pushing the hand throttle lever position com pletely out while pulling the lever position...

Page 66: ...conditions 1 When any wheel slips and the tractor does not move in the field 2 When it is hard to escape a soft or muddy field The differential lock should be engaged only while the driving clutch is...

Page 67: ...nd the slides when ad justing the seat position You can get injured unexpectedly CAUTION H61O429A To change the seatback angle raise the lever 1 on the left of the seat Then adjust the seatback angle...

Page 68: ...properly WARNING H61O432A position control lever 1 Position Control Lever 3 Lower Link 2 Lock Bolt A Lowering B Lifting The position control lever is used to adjust the height of implements on the 3...

Page 69: ...the lowering speed while turning it clockwise decreases the lowering speed Also turning it clock wise to its end can fix the implement to a certain position 1 Lowering Speed Control Knob A Low Speed B...

Page 70: ...uch as a trailer make sure to turn on those lamps by connecting them to the 7 pin socket in order to prevent an accident Make sure to check for proper operation after connecting the 7 pin socket to th...

Page 71: ...rk WARNING T46w030a The tire rims can fall out of the tires Therefore stay out of their way when checking or inflating tires WARNING Though the tire pressure is factory set to the prescribed level it...

Page 72: ...can result in excessive wear of tires NOTE DS4110 HS DS4510 HS Remarks Tire sizes Inflation pressure Front AG 8 16 6PR 2 0 kg cm2 193 Kpa 28 psi Turf 27 8 5 15 4PR 2 1 kg cm2 207 Kpa 30 psi IND 10 5...

Page 73: ...ion of the tire together with rim to the disk to suit the type or condition of work Never operate tractor with a loose rim wheel or axle Always tighten nuts or bolts to the specified torque Make sure...

Page 74: ...4 30 DS4110 HS DS4510 HS H61O436A Standard tread dimension rear wheel Agricultural Turf Industrial M50 EU 04 indd 30 2009 10 08 8 46 40...

Page 75: ...nty front tire specs and wheel bolt torque Tightening torque of front wheel bolt nut 166 7 186 3 N m 17 19kgf m Use tires approved by KIOTI only Assemble the tire as shown in the figure Contact your l...

Page 76: ...forward Use tires approved by KIOTI only Assemble the tire as shown in the figure Contact your local KIOTI Dealer if it is necessary to change the tire specification or installation method WARNING Mo...

Page 77: ...ed attach a weight to the front frame of the trac tor as a safety measure If a heavy implement is installed at the rear or when towing a heavy trail er the front wheels may be lifted Add sufficient we...

Page 78: ...s Model ALL When installing or removing a weight always check the tire inflation pressure and adjust it as necessary The front weights are available at the KIOTI Dealer For required number of weights...

Page 79: ...th water and calcium solution at least to the valve stem level More than 75 of its whole level If the tire without a tube is not filled with water and calcium solution suf ficiently a part of the seam...

Page 80: ...ve 5 10 How To Fold the ROPS 5 13 How to raise the rops to upright position 5 14 Parking 5 15 Turning 5 16 Driving on slope 5 17 The cautions when coming in and out of WORK FIELD 5 17 precautions whil...

Page 81: ...advance 2 Increase the idling time in cold weather 3 Do not drive the tractor at the maximum speed on a road 4 Never apply excessive load during work 5 Idle the engine at a low speed for 2 to 3 minut...

Page 82: ...ted by exhaust gas Never start the engine unless you are on the driver s seat The tractor can abruptly start off resulting in an injury or ac cident WARNING Make sure that the brake ped als are fully...

Page 83: ...ar Shift Lever 4 Place the PTO switch to the OFF position It cannot be started while the PTO is engaged 5 Set the main range and shuttle shift levers in the neutral position H61O501A H61O502C 1 Positi...

Page 84: ...hat the charge warn H61O403A 1 Key Switch A Stop B Acc C On D Pre heat E Start Operating principle of auto pre heating system If equipped The glow plug lamp comes on for 8 seconds and then goes off wh...

Page 85: ...off in 4 to 5 seconds after the engine is properly start ed it means that the battery is not being charged Have the charging system such as the battery and alternator serviced 3 Refer to Instrument pa...

Page 86: ...n the key switch to the OFF position to stop the engine T85O532A Turn off all the electrical devic es and remove the ignition key before leaving the tractor Do not leave the tractor out side unattende...

Page 87: ...ne for approx 15 minutes 4 The engine throttle can be open for 50 in order to shorten the warming up time 5 The engine is sufficiently warmed up when the temperature gauge on the instrument panel indi...

Page 88: ...the hoods of both tractors Remove the battery ter minal cover as necessary 4 Connect the alligator clips on both ends of the red positive cable to the positive terminals of both bat teries 5 Connect...

Page 89: ...abdo men Otherwise the seat belt cannot protect you properly Do not wear the seat belt if the ROPS is not installed or fold ed WARNING WARNING Check if the seat is securely locked after the seat adju...

Page 90: ...e 3 point hitch H61O510A 1 Position Control Lever A Lifting 6 Depress the brake pedal to re lease the parking brake 5 Increase slowly the engine RPM from idle speed to the medium speed H61O504A H61O42...

Page 91: ...lutch pedal abruptly The tractor may start off abruptly resulting in rol lover CAUTION H61O512A 1 Shuttle Lever 2 Main Shift Lever 3 Range Shift Lever 8 Change the main shift lever range shift lever a...

Page 92: ...t your hand on the shift lever while driving on a slope The tractor may roll down the slop due to the disengaged gear which is very dangerous CAUTION 1 Grip Bolt 3 Clip Pin 2 Set Pin 1 Remove the clip...

Page 93: ...proper ly installed and secured 3 Align pin holes insert set pin and secure them with the clip pin H61O515A 1 Grip Bolt 2 Set Pin 3 Clip Pin CAUTION How to raise the rops to upright position 1 Remove...

Page 94: ...sure to stop the PTO lower the implement onto the ground and stop the engine 4 If it is necessary to leave the tractor with the engine running put all the shift levers in the neutral position and app...

Page 95: ...the transmission flu id is high due to low tempera ture To prevent this symptom make sure to apply the parking brake Get off the tractor after check ing that the tractor is com pletely stopped and th...

Page 96: ...neu tral position on a steep slope Otherwise the tractor may be come inoperable Before en tering a steep slope move the shift lever down to a proper gear and never try to move the shift lever on a sl...

Page 97: ...d 1 Turn Signal Light H61O519A precautions while driv ing on the road H61O520A When you are driving on the road observe all local traffic and safety regulations If not you can have an accident of bodi...

Page 98: ...and be aware of the height of the load ed tractor to avoid to hit the ceiling of the tunnel or the bot tom of the bridge Make sure to follow this in struction as such accidents re ally happen WARNING...

Page 99: ...full hydraulic system means that power necessary for power steering is transferred by hydrau lic fluid only and therefore me chanical devices such as racks and pinions are not installed to the tractor...

Page 100: ...WARNING If stopping the engine while driving the steering perfor mance can become deterio rated due to loss of hydrau lic power resulting in a severe accident Never stop the en gine while driving Alw...

Page 101: ...ound when it is lowered to the ground It is called as floating 1 Lowering Speed Control Lever A High speed B Low Speed 6 The lowering speed of the lower link is proportional to the applied weight but...

Page 102: ...1O525A REMOTE hydraulicS Double acting valve KIOTI supplies two types of the double acting valves by region detent type standard and self return type option For the detent type double act ing valve le...

Page 103: ...es significantly and noise and vibration by opening of the relief valve increase It is hard to start the engine while the detent valve is in op eration This is especially true in winter and exhaust ga...

Page 104: ...nection 1 Make sure to stop the engine be fore disconnecting it 2 Release any residual pressure in the hydraulic hoses of the imple ment and tractor by operating the double acting valve lever 4 to 5 t...

Page 105: ...MEMO MEMO M50 EU 05 indd 26 2009 09 28 6 13 27...

Page 106: ...ROD 6 4 Adjustment of Top link 6 5 Adjustment of stabilizer 6 5 dismounting the implement 6 5 Draw bar and trailer 6 6 INSTALLING PTO SHAFT 6 7 Handling loader 6 8 Driving on slope 6 9 Joystick lever...

Page 107: ...he neu tral position H61O608b 1 Implement Support 2 Implement Pin 1 Check Link 2 Turn Buckle H61O601A 4 Lengthen the chain by turning the check link turn buckle 5 First install the left lower link to...

Page 108: ...hold the set pin 1 Top Link 2 Top Link Bracket 3 Snap Pin 4 Top Link Handle H61O608A 1 Implement Support 8 Raise up the implement by po sition control of tractor Remove the implement support as need e...

Page 109: ...ents 3 Lift Rod R 4 Check Chain 1 Lift Rod 2 Lift Rod Turn Buckle 3 Lock Nut 1 Adjust the implement balance by turning the lift rod turn buckle 2 After adjustment secure it with the lock nut 1 Top Lin...

Page 110: ...til the desired transverse moving dis tance is obtained dismounting the implement 1 Park the tractor with the imple ment on the level ground and low er the implement all the way down Install the imple...

Page 111: ...al load that can be applied to the draw bar Max trailer weight trailer loaded weight 9 480 lbs 4 300 kg Vertical load on the draw bar 1 653 lbs 750 kg Never use any other part for pulling except draw...

Page 112: ...o long to impact its female and mail shafts at the lowest position 3 Move the joint back and forth to check that its lock pin is proper ly seated to the groove of the PTO shaft 1 Universal Joint H11O6...

Page 113: ...er 7 Bucket For detailed information about instal lation and use of the front loader refer to the separate manual of the loader Check the transmission fluid level and add fluid as neces sary after ins...

Page 114: ...d ed bucket and rear ballast installed keep the higher end of the tractor heavier In other words drive forward on uphill and backward on downhill H11O554A H11O555A Driving on downhill To avoid injurie...

Page 115: ...possible for vehicle stability and safety while driving unless there are obstacles on the driving way When parking the tractor which is equipped with a loader or backhoe make sure that the bucket of l...

Page 116: ...H61O613A A Bucket Roll Back B Bucket Dump 3 Float The floating function is activated when the joystick lever is pushed one position further to forward from the down position When the lever is in this...

Page 117: ...essure in the hydraulic circuit 8 Up dump The boom can be lifted and the bucket can dump at same time by operating the joystick lever to the rear right position 5 o clock posi tion However the operati...

Page 118: ...e supplied with the loader For detail about implement in stallation method refer to KIOTI front loader owner s manual HYDRAULIC BLOCK H61O614A 1 In From implement s control valve 2 Out To implement s...

Page 119: ...not allow loader arms or at tachment to contact electrical power lines Electrocution will cause serious injury or death WARNING ROPS Roll Over Protective Structure sun conopy or cab in are not a FOPS...

Page 120: ...replacing filter l 7 14 Replacing transmission fluid and filter m 7 16 Changing front axle case oil n 7 18 Adjusting Brake Pedal o 7 18 Grease Fitting LOCATIONS p 7 20 Checking Wheel Bolt nut Torque...

Page 121: ...MAINTENANCE Draining water from clutch housing al 7 33 Replacing Fuse an 7 33 slow blow fuse ap 7 35 Replacing bulb aq 7 35 M50 EU 07 indd 2 2009 09 28 6 11 21...

Page 122: ...nt level cold add premixed coolant as needed F G AC Seat Belt Check the condition of seat belt and mounting hardware Repair or replace as needed Tires Check for wear damaged tires and ensure for prope...

Page 123: ...D 5 Front axle oil Change N 6 Front axle pivot Adjust 7 Engine start system Check 8 Greasing Apply P 9 Wheel bolt torque Check Q 10 Battery condition Check 3 W 11 Air cleaner element Check T Clean 1...

Page 124: ...on regulation As the engine owner you are responsible for the required maintenance for the emission related parts No Maintenance interval Item Run hour Run age Remarks Mainte nance codes 10 50 100 200...

Page 125: ...use Replace 3 AN AQ AP 34 Light bulb Replace 3 AQ IMPORTANT must be done after the first 10 or 50 hours of operation 1 Air cleaner should be cleaned more often in dusty conditions than in normal condi...

Page 126: ...gal Lubricants 1 Fuel 42 11 1 Unleaded diesel 2 Coolant 8 9 2 4 Antifreezing solution Ethylene glycol Pure water 50 50 3 Engine oil 8 0 2 1 API Service Classification CC or CD SAE 15W 40 4 Transmissi...

Page 127: ...just press down without any bothering pro cess 1 The side covers LH RH should be removed in order to access the engine components 2 Open the hood and disassemble the rubber clips fixed on the left and...

Page 128: ...unt of fuel by fuel gauge 2 If the needle on the fuel gauge is close to E or the fuel level is low open the fuel tank filler cap and add the fuel 3 After adding the fuel close the fuel tank filler cap...

Page 129: ...ill during refueling If a spill occur wipe it off at once or it may cause a fire If unit is not used for a long time make sure the fuel vis cosity is suitable for the cold weather 1 Oil Dipstick 2 Oil...

Page 130: ...ox 5 minutes before checking the oil level If oil level is low do not run engine Never add the oil over the up per limit Be sure to check the oil level after installing hydraulic imple ment Add the fl...

Page 131: ...the oil over the up per limit 1 Reservoir Tank A FULL B LOW 1 Check to see that the coolant level is between the FULL and LOW marks of reservoir tank 2 When the coolant level drops due to evaporation...

Page 132: ...allow good air intake for the air cleaner 1 The brake and clutch pedals should be inspected for free trav el and smooth operation 2 You should adjust these pedals if an incorrect measurement is found...

Page 133: ...if damaged Changing engine oil and replacing filter l H61O709A H61O710A 1 Park the tractor on a level ground and start the engine to warm it up 2 Stop the engine apply the parking brake and place the...

Page 134: ...ection to prevent eye contact Prolonged and repeated con tact with the engine oil may cause skin disorders and skin cancer If skin contact is made wash thoroughly with soap or hand cleaner as soon as...

Page 135: ...be changed if it is contaminated or after the transmission is serviced or every 400 hours of operation When chang ing the transmission fluid make sure to change the fluid filter However re place the...

Page 136: ...hydraulic cylinder Otherwise the fluid can over flow H61O715A 1 Air Bleeding Plug To avoid personal injury Be sure to stop the engine be fore changing the fluid or re placing the filter Cool down the...

Page 137: ...inutes to allow the oil flow to the bevel case be fore checking the oil level 6 Add oil as necessary and tight en the oil filler plugs and oil level checking plug 1 Oil Level Checking Plug H61O717A 1...

Page 138: ...l the rod length is at the desired and acceptable lim it 4 Re tighten the lock nuts 5 Perform the same procedure for the left brake pedal to make both free play the same 6 Interlock the brake pedals a...

Page 139: ...y 100 hours of operation or whenever nec essary H61O719A H61O722A H61O753A 1 Bevel gear case LH RH H61O721A 1 Position control lever shaft housing H61O724A Grease Fitting LOCATIONS p 1 Front bracket a...

Page 140: ...ht Adjusting Clutch Pedal r 1 Front Wheel Bolt Nut 2 Rear Wheel Bolt Nut CAUTION Item Tightening torque Front wheel Bolt 167 186 N m 123 137 lbf ft 17 19 kgf m Nut 167 186 N m 123 137 lbf ft 17 19 kgf...

Page 141: ...7 Filter Bowl 4 Filter Element 8 Screw Ring A Close B Open C Air Bleeding If dust and dirt enters the fuel system the fuel pump and in jection nozzles are subject to premature wear To prevent this be...

Page 142: ...tion if it is correctly and regularly maintained A poor ly maintained air cleaner will mean loss of power excessive fuel consumption and a reduc tion in engine life Evacuator Valve Open the evacuator...

Page 143: ...to a fuel leak Fuel leaking on a hot engine could cause a fire When changing fuel pipes be careful not to allow dust or dirt to enter the fuel system Con taminations in the fuel system could damage th...

Page 144: ...headlights may dim and the engine is hard to start It is impor tant to inspect the battery periodically 1 The battery cable should always be clean and firmly connected When installing a new or used ba...

Page 145: ...terminals apply grease around the battery terminals and connections Never check the charge status of the battery by placing a met al object across the posts Use a voltmeter or hydrometer CAUTION Dire...

Page 146: ...ge and are tight ened properly every 200 hours or ev ery 6 months whichever comes first 1 If the hose clamps are loose or water leaks from hose tighten clamps securely 2 If the radiator hoses are swol...

Page 147: ...iv ot Ad If the front axle pivot pin adjustment is not correct front wheel vibration can occur causing vibration in the steering wheel ADJUSTING PROCEDURE Loosen the lock nut tighten the ad justing sc...

Page 148: ...ver firmly When removing the filter be careful not to let foreign mate rial enter the air inlet When installing the cover make sure that the dust collection valve is heading down 2 Unscrew the air cle...

Page 149: ...water mixture and close radiator cap securely 10 Run tractor at idle until up to op erating temperature CAUTION Coolant capacity 8 9 L 2 4 U S gal H61O738A 11 Check coolant level of reservoir tank and...

Page 150: ...left are industry standards that necessitate a minimum glycol content in the concentrated anti freeze When the coolant level drops due to evaporation add water only In case of leakage add anti freeze...

Page 151: ...top cranking the engine and turn the cock in the figure to the ON open posi tion 4 Unscrew the bleeding bolt in the figure and crank the engine to bleed the system Then tighten the bolt 5 If the engin...

Page 152: ...it in a proper manner for environment protection Fuses protect the tractor electri cal system from potential damage A blown fuse indicates that there is an overload or short somewhere in the electrica...

Page 153: ...your local KIOTI Dealer Never use a fuse with the ca pacity higher than specified on the fuse box cover If using a faulty fuse steel wire or foil the electrical de vice can be damaged or even can catc...

Page 154: ...shooting in this manual or contact your local KIOTI Dealer for specific information deal ing with electrical problems IMPORTANT The bulbs and their capacity used in this tractor are listed in the bel...

Page 155: ...e rubber cover H61O745A 4 Press down the safety spring and turn it counterclockwise to remove the bulb If the bulb is blown re place it with a new one with the same capacity H61O701A Headlamp 1 Hood 2...

Page 156: ...e damaged and the tractor can even catch fire Make sure to use bulbs with the specified capacity Make sure to use a KIOTI gen uine bulb Using a non recom mended bulb can cause a fire The headlamps can...

Page 157: ...socket counterclockwise Install a new bulb H61O748A Turn signal lamp ROUNDED H61O751A 1 Remove the cover screws from turn signal lamp 1 Turn Signal Lamp H61O747A 2 Remove the lamp cover by remov ing...

Page 158: ...7 7 39 MAINTENANCE H61O752A 1 Turn Signal Lamp Bulb 2 Remove the bulb by turning its socket counterclockwise Install a new bulb M50 EU 07 indd 39 2009 09 28 6 11 58...

Page 159: ...MEMO MEMO M50 EU 07 indd 40 2009 09 28 6 11 58...

Page 160: ...8 8 Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 Using tractor after storage 8 4 Usage and disposal 8 4 storage AND DISPOSAL M50 EU 08 indd 1 2009 09 15 9 55 20...

Page 161: ...used for one year 5 Change the engine oil and run the engine to circulate oil throughout the engine parts all for about 5 minutes 6 Use the clutch locking pin to keep the clutch disengaged If the clu...

Page 162: ...g brake Hook the clutch pedal latch To avoid injury Never clean the tractor body while the engine is running Never run the engine in an en closed area without proper ventilation system in order to pre...

Page 163: ...d dispose of the tractor keep ing the following in mind 1 When changing the oil or coolant by yourself be careful not to spill it and dispose used oil and coolant properly according to the applica ble...

Page 164: ...9 Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 TROUBLESHOOTING 9 M50 EU 09 indd 1 2009 09 15 9 56 03...

Page 165: ...ction lines the fuel pump will not work properly To attain proper fuel injection pressure check carefully for loosened fuel cap nut etc Loosen air vent screw over fuel filter and fuel injection pump t...

Page 166: ...ean or fix it firmly 2 When output is in sufficient Valve out of adjustment Adjust to proper valve clearance Inlet 0 010 in 0 25 mm Exhaust 0 012 in 0 30 mm Air cleaner is dirty Clean or replace the e...

Page 167: ...operates The brake pedal play is excessive Adjust the play The brake lining is worn or stuck Have it replaced in a workshop Brake pedal does not return properly The brake return spring is damaged Rep...

Page 168: ...clogged Replace it The hydraulic filter valve and cylinder are malfunctioning Have them repaired in a workshop 3 point hitch vibrates by itself Set the draft control lever to the Deep position Select...

Page 169: ...ice is faulty Repair or replace it The ground and terminal wirings are poorly contacted Check and clean them Work lamps do not come on The bulb is blown Replace it The ground and terminal wirings are...

Page 170: ...10 INDEX INDEX 10 2 10 M50 EU 10 indd 1 2009 09 15 10 31 57...

Page 171: ...ZER 6 5 ADJUSTMENT OF TOP LINK 6 5 AGRICULTURAL TIRE 3 6 ANTI FREEZE 7 31 B BATTERY W 7 25 BATTERY CHARGING LAMP 4 11 BELTS AND RUBBER PARTS 2 5 BLEEDING FUEL SYSTEM AK 7 31 BRAKE PEDAL 4 18 C CAUTION...

Page 172: ...OCK PEDAL 4 21 DIRECTION FOR STORAGE 7 26 DISCONNECTION 5 25 DISMOUNTING THE IMPLEMENT 6 5 DOUBLE ACTING VALVE 5 23 DRAINING WATER FROM CLUTCH HOUSING AL 7 33 DRAW BAR AND TRAILER 6 6 DRIVING ON DOWNH...

Page 173: ...12 HEAD LIGHT SWITCH 4 5 HEADLAMP 7 36 HORN SWITCH 4 6 HOW TO DISCONNECT THE HOOD A 7 8 HOW TO DRIVE 5 10 HOW TO FOLD THE ROPS 5 13 HOW TO RAISE THE ROPS TO UPRIGHT POSITION 5 14 HOW TO WARM UP ENGINE...

Page 174: ...ION TIP FOR 3 POINT HITCH ELEMENTS 6 4 OTHER COMPONENTS 2 5 P PARKING 5 15 PARKING BRAKE LEVER 4 18 PARKING BRAKE WARNING LAMP 4 13 PARKING WITH LOADER INSTALLED 6 10 POSITION CONTROL LEVER 4 23 POWER...

Page 175: ...4 22 SEATBACK RECLINING 4 22 SHUTTLE SHIFT LEVER 4 16 SINGLE ACTING AND DOUBLE ACTING CYLINDER 5 25 SLOW BLOW FUSE AP 7 35 SPECIFICATIONS 3 1 STANDARD TREAD DIMENSION REAR WHEEL 4 28 STARTING THE ENGI...

Page 176: ...DIRECTION 4 30 WHEEL TORQUE AND DIRECTION 4 29 WHEN DRIVING THE TRACTOR 1 8 WHEN LOADED BUCKET AND REAR BALLAST ARE INSTALLED 6 9 WHEN OPERATING THE P T O 1 9 WHEN PARKING THE TRACTOR 1 9 WHEN STARTIN...

Page 177: ...M50 EU 10 indd 8 2009 09 15 10 31 57...

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Kioti DS4110, Manual

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