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TROUBLE SHOOTING 8-5

WHEN ENGINE MUST BE STOPPED IMMEDIATELY

- Check the adjustments and timing of injection and the fuel system.
- Check all moving parts carefully.
- Check the fuel injection system, especially the fuel injection nozzle.
- Check the lubricating system.
- Check the lubricating system.
- Check to see if the engine bearing clearances are within factory specs.
- Check the function of the regulating valve inside of oil filter.
- Check pressure switch.
- Check filter base gasket.

Speed suddenly decreases or increases
Unusual sound is heard suddenly
Color of exhaust suddenly turns dark
Bearing parts are overheated
Oil lamp lights up during operation

Cause

Countermeasures

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Summary of Contents for DK65S

Page 1: ... manual your KIOTI tractor dealer will be happy to help you please feel free to contact DAE DONG USA INC with your questions concerns Throughout this manual you will see text in bold type preceded by the worlds DANGER WARNING CAUTION or IMPORTANT Such text has the following significance Signs Description DANGER WARNING CAUTION IMPORTANT This mark indicates hazardous situation which if not observed...

Page 2: ...rs USA American Society of Testing and Materials USA Feet Per Minute High Speed Low Speed Hydrostatic Transmission Meters Per Second Power Take Off Right hand and Left hand sides are determined by facing in the direction of forward travel Roll Over Protective Structures Revolutions Per Minute Revolutions Per Second Society of Automotive Engineers USA Slow Moving Vehicle ABBREVIATION LIST ...

Page 3: ...Level Engine Coolant Temperature Parking Brake Battery Charging Condition Engine Oil Pressure Turn Signal Power Take Off Clutch Control Off Position Power Take Off Clutch Control ON Position Differential Lock Position Control Lowered Position Hazard Warning Lights Headlight Low Beam Headlight High Beam Four Wheel Drive On Fast Slow High Range Middle Range Low Range Neutral Position Coolant Preheat...

Page 4: ......

Page 5: ...1 SAFETY PRECAUTIONS 2 SERVICING THE TRACTOR 3 SPECIFICATIONS 4 DESCRIPTION OF OPERATING SYSTEM 5 OPERATING 6 MAINTENANCE 7 LONG TERM STORAGE 8 TROUBLESHOOTING 9 INDEX CONTENTS ...

Page 6: ...BEFORE OPERATING THE TRACTOR OPERATING THE TRACTOR DRIVING THE TRACTOR PARKING THE TRACTOR OPERATING THE P T O USING 3 POINT HITCH SERVICING THE TRACTOR TRACTOR SAFETY LABELS 1SAFETY PRECAUTIONS ...

Page 7: ...at you are able to avoid obstacles that can cause injury or damage to your tractor 9 When starting the tractor make sure your path is clear of people to avoid ac cidents caused by sudden movements 10 Before making reverse movements with your tractor you should always check to see that the path is clear 1 It is recommended that you read and understand this entire manual before operation of your new...

Page 8: ...should have knowledge of its proper opera tion and should read this manual carefully 17 Never get off the tractor without setingthe parking brake lowering the implement to the ground and shutting of thetractor 18 No alterations should be made to your KIOTI tractor without first consulting your KIOTI dealer 14 Never start the engine while standing on the ground 15 Only the operator should ride on t...

Page 9: ...lt when the tractor is equipped with a ROPS Never use the seat belt when tractor is not equipped with a ROPS ROPS Roll Over Protective Structures 21 Extra caution should be taken when driving tractors with narrow tread widths For added stability you should adjust your rear wheel tread width see page 5 23 19 Before starting your tractor you should depress the clutch and make sure that all shift lev...

Page 10: ...can result in bodily injury 2 Do not park your tractor on a steep incline and remember to shut off the engine and P T O before dismounting the tractor OPERATING THE TRACTOR 3 Do not operate your tractor in an en closed building without the proper ventilation Exhaust fumes can cause serious injury or death C71O109A C71O108A C71O110A ...

Page 11: ...last weight on your tractor when using rear implements 4 Make sure that all pressure lines are tight before starting the tractor 5 Pull only from the drawbar Never hitch anything to the axle housing or any other point except the drawbar pull ing from any other location only in crease the risk of serious personal injury or death 6 If The front of the tractor tends to rise up when heavy implements a...

Page 12: ...ways let the others know what you are going to do before you do it 16 Never freewheel Disengaging the clutch or shifting into neutral while descending a slope as this could lead to a loss of control 17 Do not operate near ditches holes embankments or other terrain fea tures which may collapse under the tractor s weight The risk of tractor upset is even higher when the ground is loose or wet 13 If ...

Page 13: ...ible Use hazard lights as required 1 Lock the brake pedals together when traveling at road speeds Brake both wheels simultaneously when making an emergency stop Uneven braking at road speeds could cause the tractor to tip over DRIVING THE TRACTOR C71O116B C71O117A C71O118A 1 SMV Emblem 1 Brake Pedal LH 3 Brake Pedal Lock 2 Brake Pedal RH A Whenever traveling on the road ...

Page 14: ...he tractor is on the road Lock the three point hitch in the raised position 10 When towing other equipment use a safety chain and place an SMV em blem on it as well 1 Disengage the P T O lower all implements place all control levers in the neutral position set the parking brake stop the engine and remove the key PARKING THE TRACTOR C71O119A 1 P T O Shaft Cover 2 P T O Shaft Cap OPERATING THE P T O...

Page 15: ...ontrol in the LOCK position to hold the implement in the raised position In order to service your tractor you must park it on a flat level surface set the park ing brake place the gear shift lever in neutral and stop the engine 1 Allow the tractor time to cool off before servicing any part that may have become hot while the tractor was running 2 You must always stop the engine be fore refueling th...

Page 16: ...irst stop and al low sufficient time for excess pressure to escape After all the pressure is re leased remove the cap completely If your tractor is equipped with a coolant recovery tank add coolant there in stead of to the radiator C71O124A C71O125A 7 When working with your tractors elec trical components you must first dis connect the battery cables 8 To ensure that there are no accidents from sp...

Page 17: ...ng hydraulic fluid under pres sure has sufficient force to penetrate skin causing serious personal injury Before disconnecting hydraulic lines be sure to release all residual pressure Before adding pressure to the hydrau lic system make sure that all connec tions are tight and that all line pipes and hoses are free of damage 14 Fluid escaping from pinholes may be invisible Do not use hands to sear...

Page 18: ...he environmental pollution in mind When replacing cooling water or oil disuse it to the right way Be sure to observe the relevant regu lations when you dispo of the en gine oil transmission oil fuel coolant filter and battery C71O130A ...

Page 19: ...1 14 DK65S TRACTOR SAFETY LABELS C71O131B ROPS ...

Page 20: ...SAFETY PRECAUTIONS 1 15 C71O132B CABIN ...

Page 21: ...1 16 DK65S 5 T2325 50743 2 T4837 51181 1 E6500 51101 3 T4628 52201 4 T4817 52201 ...

Page 22: ...SAFETY PRECAUTIONS 1 17 7 T4625 52351 8 T2615 53561 11 T2615 54112 10 T4837 51191 6 T4818 52142 9 T2615 55112 ...

Page 23: ...1 18 DK65S 12 T4837 51093 13 T4837 52121 ...

Page 24: ...2SERVICING THE TRACTOR SERVICING ...

Page 25: ...uthorized KIOTI dealer When in need of parts be prepared to give your dealer both the tractor and engine se rial numbers The tractor serial number is located on the left side of the frame near the front axle The engine serial number is located on the left the engine crankcase The transmission serial number is located on the left side of the transmission housing For future convenience locate the se...

Page 26: ...3SPECIFICATIONS SPECIFICATIONS TRAVELING SPEED IMPLEMENT LIMITATIONS ...

Page 27: ...lant Transmission case Support of front axle Front axle case LH RH Engine Capacity DK65S 1103C 33T 3 cylinder Water Cooled 4 Cycle Turbo Diesel 64 47 6 3300 201 5 105 x 127 4 1 x5 2200 BTDC 1 1 2 3 18 25 Forced lubrication by trochoidal pump Forced circulation with water pump centrifugal gear driven 12 Volt electric start 276 608 100 26 4 6 4 1 7 6 9 1 8 9 1 2 4 58 15 4 5 1 2 Each 3 5 0 9 HP kw cc...

Page 28: ... 1000 SAE 1 3 8 6 splines Category 1 2 2200 4850 max Swing dravbar clevis type 41 2 31 7 Position Draft and mixed Control 2EA Standard Floting type Hydraulic DK65S rpm kg lbs Forward Reverse Type PTO revolution PTO shaft Type Lift Capacity at lift point Drawbar type Pump Capacity 3 point Hitch control No of standard remote valves Joy stick valve Steering 3 point hitch Hydraulics min 1st 2nd 1st 12...

Page 29: ... 17 1 473 58 1 406 58 1 802 71 3 940 155 3 110 6 856 DK65S mm in mm in mm in mm in mm in mm in kg lbs Length Width Height Wheelbase Ground Clearance Front Tread Std Tires Rear Tread Std Tires Turning radius without brake Brakes Standard Tires Front Rear Cabin ROPS Min Max mm in mm in Weight Cabin without front weight ...

Page 30: ...ER SELECTIONS MODEL Shuttle Hi Low Main F O R W A R D Creep Middle High 1 2 3 4 1 2 3 4 1 2 3 4 DK65S 16 9 30 1485mm 0 43 0 27 0 62 0 39 0 84 0 52 1 33 0 83 2 07 1 29 3 02 1 88 4 08 2 53 6 44 4 03 9 47 5 88 13 79 8 57 18 63 11 58 29 55 18 36 Tire size Rear Wheel O D ...

Page 31: ...ODEL Shuttle Hi Low Main R E V E R S E Creep Middle High 1 2 3 4 1 2 3 4 1 2 3 4 DK65S 16 9 30 1485mm 0 42 0 26 0 61 0 38 0 82 0 51 1 31 0 81 2 03 1 26 2 95 1 83 3 99 2 48 6 35 3 95 9 27 5 76 13 50 8 39 18 24 11 33 28 93 17 98 Rear Wheel O D ...

Page 32: ...4DESCRIPTION OF OPERATING SYSTEM EXTERIOR VIEW AND APPELLATION INSTRUMENTS PANEL AND SWITCHES OPERATING THE CONTROLS DESCRIPTION OF CAB OPERATING SYSTEM OPTION ...

Page 33: ...1O401B 1 Headlight 2 Front Grill 3 Bonnet Hood 4 Side Cover Hood 5 Turn Signal LH 6 Rear view Mirror 7 Door Handle 8 Pre Cleaner Air Intake 9 Step LH 10 Fuel Fill 11 Work Lamp 12 Wiper EXTERIOR VIEW AND APPELLATION ...

Page 34: ...PERATING SYSTEM 4 3 C71O402B 1 Work Lamp 2 Drawbar Hitch 3 Lower Link 4 Lift Linkage 5 Top Link 6 Tranmission Oil Filler Plug 7 PTO Cover 8 Wiper 9 Tranmission Oil Gauge 10 External Position Control Lever 11 Back Lamp ...

Page 35: ...WITCHES 6 PTO Switch 7 Hour Meter 8 Tachometer 9 Fuel Gauge 10 Temperature Gauge 11 Battery Charge Warning Lamp 12 High Beam Indicator 13 Preheater Indicator 14 PTO ON Indicator 15 Parking Brake Indicator 16 Hydraulic System Warning Lamp 17 Engine Oil Pressure Warning Lamp 18 4WD Operation Indicator 19 Horn 20 Turning Signal Indicator ...

Page 36: ...beam headlight is turned ON Turn signal lamp is turned ON As a safety feature the engine will not start unless the clutch pedal is depressed In case of lack of coolants the engine may be stuck inside If the coolants is lack fill up coolants NOTE STARTING INSTRUCTIONS Inserting the key and turning it one click to the right energizes the electrical sys tem and lights up the engine oil pressure lamp ...

Page 37: ...the key switch to the OFF position when the tractor is shut down to avoid damage to the electrical system C71O408B When the hazard lamp switch is pushed to the ON position the hazard lamps blink HAZARD LAMP SWITCH 1 Hazard Lamp Switch A Hazard Lights ON B Hazard Lights OFF CAUTION Prolonged use of the hazard lamps without the engine running will drain the battery Use only in case of emergency 1 PT...

Page 38: ...reaches the red section of the range TEMPERATUREGAUGE 1 Hour Meter 2 Engine Revolution Meter 1 Temperature Gauge The hour meter shows the number of hours the tractor has been operated at rated engine rpm The last digit white background indicates 1 10 of an hour The tachometer indicates engine speed in revolutions per minute RPM C71O411B 1 Fuel Gauge FUELGAUGE When the key switch is on the fuel gau...

Page 39: ...cker will come on If this should happen during operation check the electrical charging system or consult your local KIOTI dealer BATTERY CHARGE WARNING LAMP C71O413B This indicator lights up blue when the headlamp switch is in the high beam position HIGH BEAM INDICATOR PREHEATER INDICATOR C71O414B ...

Page 40: ...INDICATOR This lamp lights up red when the parking brake is on Do not drive the tractor with the parking brake on C71O417B HYDRAULIC SYSTEM WARNING LAMP A yellow light indicates possible prob lems with the hydraulic system The light comes on when hydraulic pressure drops below a specified level Possible causes are overheating clogged filter low oil level fluid leak or improperly at tached equipmen...

Page 41: ...ystem is functioning properly The light should go out after engine starts If the light remains on stop the engine and determine the cause ENGINE OIL PRESSURE WARNING LAMP C71O419B This lamp lights up yellow when the 4WD switch is 4WD position indicating the tractor is in the 4WD mode 4WD OPERATION INDICATOR ...

Page 42: ...4 Front Wheel Drive Lever 5 PTO Speed Change Lever 6 Shuttle Shift Lever 7 Clutch Pedal 8 Steering Wheel Tilt Pedal 9 Brake Pedal LH 10 Brake Pedal RH 11 Foot Throttle Pedal 12 Hand Throttle Lever 13 Double Acting Lever 14 Position Control Lever 15 Draft Control Lever 16 Differential lock pedals 17 Joystick Lever C71O422B ...

Page 43: ... speeds MAIN SHIFT LEVER HI LO SHIFT LEVER 1 Main Shift Lever 2 Hi Lo Shift Lever CAUTION The shuttle shift lever may be shifted while the tractor is mov ing slowly and the clutch is depressed Sudden gear shift changes may cause transmission damage CAUTION Depress the clutch pedal com pletely before making speed changes USING CREEP SPEED OPTION 1 RECOMMENDED USES Rotary tilling Transplanting Loadi...

Page 44: ...N To avoid personal injury Disengage the PTO stop engine and allow all rotating compo nents to come to a complete stop before connecting disconnec ting adjusting or cleaning any PTO dri ven equipment C71O426A You can select independent PTO opera tion or ground speed by transmission speed ratio PTO To select an operating mode stop the tractor completely reduce the engine speed to idle turn PTO clut...

Page 45: ...A DISENGAGEMENT B ENGAGEMENT C71O428B PARKING BRAKE LEVER 1 Parking Brake Lever INDEPENDENT PTO The independent PTO mode is used for normal PTO operations It operates con tinuously at a constant speed indepen dent of the transmission speed selections The PTO shaft turns in a clockwise direction as viewed from the rear of the tractor GROUND SPEED PTO The PTO speed will be proportional to the tracto...

Page 46: ...heel can be adjusted to maximize operator comfort Depress the tilt pedal and move the steering wheel to the desired position STEERING WHEEL ADJUSTMENT TILTING PEDAL WARNING DO NOT adjust the steering wheel while driving 1 Tilting Pedal A PUSH C71O431B 1 Before operating the tractor on the road or before applying the parking brake be sure to interlock the right and left pedals as illustrated 2 Use ...

Page 47: ...he hand throttle setting FOOT THROTTLE PEDAL 1 Foot Throttle Pedal If one of the rear wheels should slip use the differential lock This will cause both wheels to turn together The differential lock is engaged only when the pedal is depressed IMPORTANT WARNING To avoid personal injury due to loss of steering control Do not operate the tractor at high speeds with the differential lock engaged Do not...

Page 48: ...nt ensure that the seatback is locked firmly in position SEAT BELT ADJUSTMENT 1 Ensure that seat belt is not twisted Insert the latch plate into the buckle until it clicks 2 Position the lap belt portion as low as possible across your hips not across your abdomen Pull the loose end of the belt until the seat belt is snug but comfortable 3 Press the button on the buckle to re lease the seat belt DR...

Page 49: ...nterior Cab Light DESCRIPTION OF CAB OPERATING SYSTEM OPTION 11 Speaker 12 Inlet Air Circulation Device 13 Air Conditioner Ventilation Device 14 Cigarette Lighter 15 Ashtray 16 Sunroof Latch 17 Wiper 18 Rear Window Heater Switch Option 19 Sun Visor P T O SHAFT COVER WARNING To avoid injury always keep the PTO shaft covered when not in use Apply a light coating of grease to the shaft before install...

Page 50: ...p Front 3 Rear View Mirror 2 Work Lamp Rear 4 Wiper C71O439A REAR WINDOW 1 Rear Window Latch 2 Button If you lightly push the rear window while depressing the button on the handle the rear window will automatically open WARNING Tractor attachments may some times interfere with windows Al ways check for clearance before opening windows Driving at full speed or making sudden turns with the windows o...

Page 51: ... some areas Use the hazard lights for road travel C71O441B 1 Door Prop LH RH When operating the tractor with the doors open use the door prop to secure the door Do not leave the doors fully open while driving the tractor C71O443B WIPER 1 Wiper Switch Front 2 Wiper Switch Rear 3 Wiper Front 1 To turn on position the switch marked wiper to the ON position 2 Pressing the ON switch further will moment...

Page 52: ...r fluid is highly recommended Plain wa ter will freeze and damage the system To avoid damage do not operate the windshield washer without fluid Do not operate the washer if there is mud or significant debris on the windshield Do not operate the washer if the windshield is in clined to freeze Either will ob scure vision causing a hazard Do not operate the wiper if it is frozen to the windshield Sys...

Page 53: ...en gine running to avoid risk of seri ous injury or death C71O446B AIR CONDITIONER 1 1st 4th Switch 2 Air Conditioner Control Switch 3 Air Conditioner Ventilation Device Four fan speeds are provided 1st 4th Switch Turning the temperature control adjusts the cab temperature Refrigerant HFC 134a 0 75kg 1 65 lb Compressor oil VCON 488 265ml 8 96 fl oz 4 Compressor oil should always be changed or refi...

Page 54: ...ssive force when opening and closing C71O448B 1 Antenna INSERTING A CASSETTE TAPE Turn the power ON and insert the cas sette tape with the tape side to the right It will play automatically For more information please see the manual for the cassette tape deck RADIO ANTENNA You can adjust the antenna about 100 in the forward and backward direction of the tractor C71O449B INTERIOR CAB LIGHT 1 Interio...

Page 55: ...tray 3 Rear Window Heater Switch Option 1 Hanger For added convenience the tractor cab is equipped with a cigarette lighter ashtray mirror and clothes hanger C71O451B 1 Sunroof Latch The rear window heater switch auto matically turns itself off after about 15 minutes ...

Page 56: ...PRE OPERATION CHECK OPERATING A NEW TRACTOR OPERATING THE ENGINE OPERATING THE TRACTOR 5OPERATION ...

Page 57: ...r on a level surface with the engine shut off and the parking brake ENGAGED Refuel See DAILY CHECK in pe riodic service section Care of danger warning and cau tion labels See DANGER WARN ING AND CAUTION LABELS in safety precautions section DAILYCHECK OPERATING NEW TRACTOR How a new tractor is handled and main tained determines the life of the tractor A new tractor just off the factory pro duction ...

Page 58: ... allow your tractor plenty of time to warm up Do not run the engine at speeds faster than necessary Use due caution when operating your tractor on rough roads or terrain The above precautions are not limited to new tractors only but are a good prac tice for tractors regardless of their age Special attention should be given to new tractors lubrication oil New parts are not accustomed to each other ...

Page 59: ...C71O503A 3 Place the main shift lever and the P T O clutch lever in the neutral position 1 Main Shift Lever 2 P T O Change Lever 1 PTO Switch ON OFF C71O504B 4 Lower the implement if attached by pushing the position control lever forward 1 Position Control Lever ...

Page 60: ... operate the starter motor continuously for more than 10 seconds If the engine does not start turn the switch to OFF wait 30 seconds and repeat the starting procedure Never engage the starter motor be fore the engine stops turning 10 Allow the engine to reach its normal operating temperature before start ing work WARNING Do not turn the key switch to the START position while the engine is running ...

Page 61: ...ents unau thorized use and ensures that all electrical systems are turned off WARNING Touching the muffler heat shield or exhaust after running the en gine will cause serious burns CAUTION To avoid turbo charger damage Do not accelerate quickly right after engine start Allow engine to idle before start ing work and before shutdown Hydraulic oil serves as transmission fluid In cold weather the oil ...

Page 62: ...ach the other end to the negative cable of the helper battery 6 If the helper battery is in another vehicle do not allow the tractor and the other vehicle to touch Start the vehicle s engine after connecting the cables and let it run for a few moments Turn off all accessories on both vehicles Then start the disabled tractor 7 Disconnect the battery cables in the exact opposite order as they were a...

Page 63: ...STMENT Adjust the seat for easy access to the pedals and steering wheel WEARING THE SEATBELT For the safety reasons always wear the seatbelt properly WARNING Always wear the seatbelt when a cab or ROPS is installed Do not use the seatbelt when there is no cab or ROPS installed or when the ROPS is folded The seatbelt should always be worn as low as possible across the pelvis to avoid abdominal inju...

Page 64: ...r 7 Release the parking brake 8 Using the main shift lever the Hi Lo shifter and the forward reverse shuttle lever select the desired direc tion of travel and the speed range 9 Release the clutch slowly until the trac tor begins to move C71O512B 1 Parking Brake Lever CAUTION Interlock the right and left brake pedals before starting Uneven braking may result in loss of con trol or rollover Do not a...

Page 65: ...ght of the tractor especially when the ground is loose or wet Slow down to a safe speed be fore turning Turn off and secure any imple ments or attachments before driving on the road Always release the differential lock as soon as it is no longer needed Always attach the SMV emblem for road travel Do not rest your foot on the clutch while driving Doing so causes premature clutch wear Always depress...

Page 66: ...he brake applied Do not leave the tractor until it has come to a complete stop and the parking brake has been set If parking on a slope is necessary always set the brake and chock the wheels To avoid fire do not park a hot tractor on or near combustible materials such as straw or dry grass 1 Parking Brake Lever 2 Chocks WARNING Driving without releasing the parking brake will cause the brake disc ...

Page 67: ...urning WARNING Turning at high speed can cause rollover Drive slowly and avoid turns when using the differential lock to avoid loss of control and possible injury 1 Always drive slowly on slopes Do not drive on steep slopes with the engine heavily loaded 2 On an uphill slope change the main shift lever into a lower gear so that the engine will not stop 3 On a downhill slope drive at low speed with...

Page 68: ...mple ment on the road The front of the tractor becomes lighter and steer ing control is adversely affected PRECAUTIONS WHILE DRIVING ON THE ROAD 1 Use turn signals to advise other driv ers of you intention to change direction 2 Switch headlights to low beam at night when approaching another vehicle 3 Connect the left and right brake ped als for road travel C71O515B 1 Direction Indicator rear 2 Dir...

Page 69: ...fore using Use implements only for their intended purpose to avoid equipment damage and personal injury POWER STEERING PRECAUTIONS 1 Power steering functions only when the engine is running Steering may be slightly harder at low engine speed 2 Turning the steering wheel will be more difficult when the tractor is not moving and it will increase tire wear 3 The use of front mounted equipment such as...

Page 70: ...Fail ure to do so may result in unex pected movement of the implement LIFTING DEVICES FOR ANATTACH MENT The hydraulic lift will raise and lower implements attached to the 3 point hitch It can be operated anytime that the en gine is running whether or not the clutch is engaged POSITION CONTROL Operating the position control lever ac tuates the hydraulic lift arm This con trols the elevation of the ...

Page 71: ...ents the implement from going too deep and causing loss of traction and ground speed C71O519A 1 Ground Surface 2 Soft Soil 3 Implement Penetration Limit CAUTION To avoid personal injury Fast lowering speed may cause damage or injury Lowering speed of implement should be adjusted to two or more seconds This will control the pull of the 3 point implement As the load on the 3 point hitch changes due ...

Page 72: ...CONNECTING 1 Clean both couplers 2 Remove dust plugs 3 Insert the implement coupler to the trac tor hydraulic coupler 4 Pull the implement coupler slightly to make sure couplers are firmly connected DISCONNECTING 1 Clean the couplers 2 Relieve pressure by moving hydraulic control levers with engine shut off Pull the hose straight from the hydrau lic coupler to release it 3 Clean oil and dust from ...

Page 73: ...lers into the ports marked A and B 2 Start the tractor and operate the implement CAUTION Moving the control lever to the A position will pressurize the A port Moving the control lever to the B position will pressurize the B port Connect the couplers to achieve the desired operating direction when the A and B ports are pressurized Push or pull the appropriate lever to acti vate the desired function...

Page 74: ...male coupler of the dump trailer into the female coupler C 3 When you move the control lever of the single double acting valve to the C position hydraulic pressure is applied so that the cylinder is extended 4 When you let go of the control lever it automatically returns to the neutral position C71O525B WARNING For your safety and best perfor mance use only implements and attachments approved for ...

Page 75: ...g the top link 3 The position for connecting the top link varies depending on the type of implement ADJUSTMENT OF TOP LINK ADJUSTMENTOFTELESCOPICSTABILIZER Adjust the telescopic stabilizers to con trol horizontal sway of the implement C71O532B 1 Telescopic Stabilizer 2 Pin 1 Lower Link 2 Drawbar Hitch 3 Top Link 4 Lifting Rod 5 Back Lamp Type of implement Plow furrow subsoiler cultivator ditcher R...

Page 76: ...ING When leaving the driver s seat to attach or detach implements Shift the transmission into neutral Set the parking brake Slow the engine to idle speed Push the draft control lever for ward to the floating range Keep bystanders clear of the trac tor and the implement 1 Adjust the position leveling of the implement by turning the lift linkage lo cated on the right side 2 After the adjustment secu...

Page 77: ...rticular application AIR PRESSURE TIRES C71O536A A Insufficient B Recommended C Excessive Check air pressure in front and rear tires regularly INFLATION PRESSURE Classification 210 2 1 30 196 1 9 28 315 3 1 45 210 2 1 30 280 2 8 40 224 2 2 32 Inflation Pressure kpa kg cm2 psi AG TURF IND Maximum weight Additional ballast may be needed for transporting heavy implements When implement is raised driv...

Page 78: ...eights are available or liquid may be added to the tires Consult your KIOTI dealer for the correct ballasting necessary for your particular application SEVEN PIN ELECTRICAL POWER OUTLET C71O537B A standard 7 pin trailer lighting socket is provided and mounted right side of the tractor at the rear of the tractor No 1 2 3 4 5 6 7 Color of wire W Br G R Y B Circuit Earth Illumination Right turn signa...

Page 79: ...SERVICE INTERVALS LUBRICANTS PERIODIC SERVICE 6MAINTENANCE ...

Page 80: ...ntake connections Change fuel hose Change cooling system hoses and coolant Change hydraulic hose connectors Change hydraulic hoses Lubricate all parts that have grease fittings Drain moisture from clutch housing Inspect fan belt and adjust tension Drain moisture from fuel filter Check and adjust valve clearance Clean turbocharger intake Adjust clutch pedal travel Adjust brake pedal travel INTERVAL...

Page 81: ...rigerant capacity No INTERVAL Operating Hours INTERVAL years 1 year Important 50 100 150 200 250 800 750 700 650 600 500 450 400 350 300 1500 550 Service as required 3000 MAINTENANCE TASKS 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 IMPORTANT The jobs indicated by must be done after the first 50 hours of operation 1 Air cleaner should be cleaned more often in dusty conditions than in normal condi...

Page 82: ...clutch oil Grease points Front axle Top link holder Adjustment lever Lever axle of hydraulic control LUBRICANTS Smokeless diesel Antifreeze Pure water solution 50 50 API CD 15W 40 Shell TELLUS 32 Mineral Multipurpose type grease Daedong TF 65 Other acceptable oils Exxonmobil Shell BP Mobil fluid 424 Exxon Hydraul 560 DONAX TD TD Plus Tractran UTH WARNING Check the oil level regularly Correct the o...

Page 83: ...t can escape violently caus ing serious injury Allow the engine to cool before opening or servicing the cooling system C71O602B 1 Auxiliary Tank CHECK THE COOLANT LEVEL Check the coolant level by inspecting the auxiliary coolant tank expansion tank If the coolant level is between FULL and LOW then the coolant level is normal Add coolant only if the level falls below the LOW mark Do not overfill CA...

Page 84: ...rotect the cooling system and en gine from freezing which may cause a rupture of components or the engine Al ways use the proper mix of antifreeze and clean water for the engine coolant Note that good quality antifreeze will contain additives to keep the cooling system clean and it also improves cooling per formance in hot weather CAUTION The mixture of antifreeze and water should not exceed 50 50...

Page 85: ...levels with the trac tor parked on a flat and level surface 2 Use only DAEDONG approved oils in your tractor SCALE INHIBITOR FOR RADIATOR 1 A scale inhibitor is not required when using good quality antifreeze Using antifreeze is highly recommended 2 If only water is used in the cooling system a scale inhibitor should be added 3 Scale inhibitors must be replaced ev ery 3 months CHECKING AND CHANGIN...

Page 86: ... plug 3 Fill with the new oil up to the upper notch on the dipstick CAUTION To avoid personal injury Be sure to stop the engine before checking the oil level IMPORTANT When using an oil of different maker or viscosity from the previous one remove all of the old oil Never mix two different types of oil If oil level is low do not run engine 1 Park the machine on a flat surface 2 Check engine oil bef...

Page 87: ...orrect oil level has been verified Oil capacity with filter change 58 15 3 U S gal 1 To drain the used oil remove the drain plugs at the bottom of the transmission case and differentials Drain the oil completely into a drain pan 2 After draining reinstall the drain plug 3 Fill with the new KIOTI TF65 fluid to the upper line of the gauge See LUBRICANTS in Maintenance Section 4 After running the eng...

Page 88: ...FILTERS CHANGING ENGINE OIL FILTER C71O610B 1 Engine Oil Filter FRONT AXLE OIL CHANGE C71O609A Front differential oil capacity 4 5 1 2 U S gal 1 Drain Plugs 2 Oil Level Sight Gauge 3 Oil Fill Plug Front axle housing oil capacity 3 5 per side 0 9 U S gal 1 To drain the used oil remove the right and left drain plugs and filling plug at the front axle case and drain the oil completely into the oil pa...

Page 89: ... system 1 Pre Filter 2 Fuel Filter REMOVING MOISTURE WITHIN FUEL FILTER C71O612B Water and particles are trapped by the fuel filter to protect the engine and fuel system Periodically drain contaminants from the filter and pre filter housings by loosening the drain plugs CAUTION Water contamination will cause in jection pump damage and may cause the engine to malfunction 1 Drain Plug 2 Drain Plug H...

Page 90: ... in this filter 2 Carefully clean dust from inside the air cleaner canister Be careful not to al low dust into the air intake 3 Ensure the filter element is firmly seated and that the canister cover is properly aligned and securely fastened Any leak in the air cleaner system may allow dust ingestion which can cause severe engine damage 4 Never operate the engine without the air cleaner properly in...

Page 91: ...ge C71O616B 1 Clutch Pedal A Pedal Travel 1 10 mm 0 04 0 39 in from the pedal ADJUSTMENTS Proper fan belt tension A deflection of between 7 9 mm 0 28 0 34 in when the belt is pressed in the middle of the span CAUTION To avoid personal injury Be sure to stop the engine before checking belt tension 1 Stop the engine and remove the key 2 Apply moderate thumb pressure to belt between pulleys 3 If tens...

Page 92: ...ny brake adjust ments make sure that both pedal travel and pedal force are equal for both pedals Unequal braking can result in a serious accident Brake problems must be corrected immediately for your safety Contact your DAEDONG dealer for assistance 1 Brake and Clutch Oil Reservoir BRAKE PEDAL ADJUSTMENT C71O617B Brake pedal travel 20 30 mm 0 79 1 18 in from the pedal 1 Brake Pedal A Pedal Travel ...

Page 93: ...ke pedal and hold Retighten the brake line before releasing the pedal to avoid having more air sucked in Repeat this procedure until oil comes out of the loosened brake line with no air bubbles Ensure that the brake line is tightened securely 3 To bleed air from the entire system use the bleeder valve 13 The left and right sides are done the same way A hose can be attached to the bleeder valve in ...

Page 94: ...ay with the en gine running at idle speed The free travel should not exceed 20 to 25 mm 8 to 1 0 inch C71O620B 5 After bleeding the system while the pedal is still depressed tighten the bleeder valve securely 6 Repeat the process for the opposite side brake 7 Always check the oil level in the reser voir before operating the tractor and fill as needed CAUTION DO NOT mix brake oil of any other type ...

Page 95: ... housing 1 Drain Plug CHECKINGANDADJUSTING FRONTAXLE C71O623B If loose or improperly adjusted front axle vibration can occur To adjust the front axle loosen the nut and fully tighten the bolt Loosen the bolt 1 16 of a turn and retighten the nut 1 Nut 2 Bolt TOE IN ADJUSTMENT C71O622A 1 Tie Rod 2 Lock Nut 1 Loosen the lock nut and turn the turn buckle to adjust the rod length until the proper toe i...

Page 96: ...harge the battery every 2 months when the tractor is not in use Always disconnect the negative ter minal before welding anywhere on the tractor or attached implement CHECKING HOSES Rubber hoses such as fuel lines and ra diator hoses will deteriorate even when the tractor is not being used Hoses and clamps should be replaced immediately if damaged and every 2 years regardless of operating hours Alw...

Page 97: ...ratings are listed inside of the fuse panel cover CAUTION Always use the correct fuse capac ity and never insert any other object in place of a fuse Serious damage or fire could result If a fuse blows repeatedly a serious electrical problem likely exists Con sult your KIOTI dealer for assistance C71O627B CHANGING FUSES AND LAMPS FUSE CHANGE C71O626B 1 Fuse Box C71O628B ...

Page 98: ...t work 1 Check the appropriate fuse 2 If the fuse is functional remove the bulb from its socket and check 3 If the bulb has an open circuit replace it with a bulb of the same type voltage and wattage SLOW BLOW FUSE CHANGE The slow blow fuse is designed to pro tect the electrical system by disconnect ing the power source in the event of an abnormal current draw If it is blown the system should be i...

Page 99: ...7STORAGE REMOVING THE TRACTOR FROM STORAGE ...

Page 100: ...o pivot areas 3 Detach the weights from the tractor body 4 Inflate the tires to a pressure a little higher than usual 5 Change the engine oil and run the en gine to circulate oil throughout the en gine block and internal moving parts for about five minutes 6 Pull the engine stop knob all the way out 7 Use the clutch locking pin to keep the clutch disengaged If the clutch is left engaged for a long...

Page 101: ...ion looking for evidence of oil or water leaks 7 With the engine fully warmed up re lease the parking brake and test the brakes for proper adjustment as you move forward Adjust the brakes as necessary REMOVING THE TRACTOR FROM STORAGE 10 Keep the tractor in a dry place where the tractor is sheltered from rain Cover the tractor 11 Store the tractor indoors in a dry area that is protected from sunli...

Page 102: ...8TROUBLE SHOOTING ENGINE TROUBLE SHOOTING ...

Page 103: ...er fuel injection pressure check carefully for loosened fuel cap nut etc Loosen air vent screw over fuel filter and fuel injection pump to eliminate all the air in the fuel system This is caused when water or dirt is mixed in the fuel Clean the nozzle injection piece being careful not to damage the orifice Check to see if nozzle is working properly or not if not install a new nozzle Adjust valve c...

Page 104: ...djusting timing DK45 18 0 3rad DK50 20 0 35rad before top dead center Adjust to proper valve clearance of inlet 0 2 mm 0 008 in exhaust 0 2 mm 0 008 in with engine cold Clean the element every 100 200 hours of operation Adjust to proper pressure of 150 kgf cm 2133 5 psi 14 7MPa Do not use poor quality fuel for it will cause wear of the pump Only use No 2 diesel fuel Check the fuel injection pump e...

Page 105: ...eck the fuel tank and refill if necessary Also check the fuel system for air or leaks If necessary replace with a new nozzle Check amount of engine oil with oil level gauge Check lubricating oil system Check to see if element inside the lubricating oil filter has become old and clogged If necessary replace with new element Check to see if the engine bearing clearances is within factory spec Leak o...

Page 106: ...heck the lubricating system Check the lubricating system Check to see if the engine bearing clearances are within factory specs Check the function of the regulating valve inside of oil filter Check pressure switch Check filter base gasket Speed suddenly decreases or increases Unusual sound is heard suddenly Color of exhaust suddenly turns dark Bearing parts are overheated Oil lamp lights up during...

Page 107: ... change lever is at neutral Parking brake is working Check speed change lever Release the parking brake Cause Countermeasures WHEN 3 POINT HITCH DOES NOT MOVE Oil filter is clogged 3 point hitch does not lower Clean or change the filter Check the hydraulic adjusting grip Cause Countermeasures ...

Page 108: ...rdi nary charging method until spe cific gravity of 1 26 is reached Repair alternator and replace defective rectifier Charge battery well Wash terminal with hot water and tighten well Replace Replace battery Charge battery for a long period by ordinary charging method Add distilled water and charge battery Charge for a long period Check alternator and rectifier and charge for a long period by ordi...

Page 109: ...9INDEX ...

Page 110: ...gauge 4 7 Fuel gauge 4 7 Battery charge warning lamp 4 8 High beam indicator 4 8 Preheater indicator 4 8 PTO lamp 4 9 Parking brake indicator 4 9 Hydraulic system warning lamp 4 9 Engine oil pressure warning lamp 4 10 Coolant level warning lamp 4 10 4WD operation indicator 4 10 Individual brake lamp 4 11 L LUBRICANTS 6 4 LONG TERM STORAGE 7 1 M MAINTENANCE 6 1 O OPERATION 5 1 OPERATINGA NEW TRACTO...

Page 111: ...plement 5 15 Lifting devices for an attachment 5 15 Connecting hydraulic accessories 5 17 Attaching devices for general imple ments 5 20 Wheels Tires and Tread 5 21 Seven pin electrical power outlet 5 23 P PARKING THE TRACTOR 1 9 PERIODIC SERVICE 6 5 Fuel 6 5 Engine coolant 6 5 Checking and changing lubricating oils 6 7 Changing filters 6 10 Adjustments 6 13 Electrical system 6 18 PRE OPERATION 5 ...

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