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7

MAINTENANCE

MAINTENANCE ChECk lIsT ............ 7-3

Daily check chart ................................. 7-3
maintenance scheDule chart .......... 7-4

lUBRICANTs ......................................7-7
MAINTENANCE CODE ........................7-8

how to open the  hooD (a) ................. 7-8
checking anD aDDing fuel (c) ........... 7-8
checking transmission fluiD 

   level (D) .................................................. 7-9
checking engine oil level (e) ......... 7-10
checking coolant level (f) ............. 7-11
cleaning grill, raDiator screen (g) .. 7-11
checking Brake anD clutch 

   peDals (h) ............................................. 7-12
checking gauges, meter anD 

   easy checker (i) ................................ 7-12
checking heaD light, hazarD 

   light etc. (J) ........................................ 7-12
checking seat Belt anD caBin (k) ... 7-12
changing engine oil anD 

   replacing filter (l) ......................... 7-13

replacing transmission fluiD anD 

   filter (m) .............................................. 7-15
inspection front axle case oil (n) .. 7-17
aDJusting Brake peDal (o) ............... 7-17
luBricating grease locations (p) .. 7-18
checking wheel Bolt/nut 

   torque (q) ........................................... 7-19
checking fuel filter (r) .................... 7-20
BleeDing fuel system (s) .................. 7-20
replacing air cleaner primary 

   element (t) .......................................... 7-22
checking fuel lines (u) ..................... 7-23
aDJusting fan Belt tension (v) ....... 7-23
Battery (w) ............................................. 7-24
checking intake air line (x) ............. 7-26
aDJusting toe-in (y) ............................ 7-26
checking raDiator hose anD 

   clamp (z) ............................................... 7-27
power steering line (aa) .................. 7-28
aDJusting front axle pivot (aB) .... 7-28
aDJusting engine valve 

   clearance (ac) .................................. 7-28
flush cooling system anD 

   changing coolant (aD)  .................. 7-29

7

M56(TB110)(CK2810)-호주판-OM-07.ind1   1

2012-10-16   오후 2:47:12

Summary of Contents for CK2810

Page 1: ...and has been designed with the finest materials under rigid quality control standards set forth by the KIOTI Engineering Department Knowledge of tractor operation is essential for many years of depend...

Page 2: ...sold or used outside the European Community local laws will apply Safety devices discussed in this manual DESCRIPTION NON CANOPY CANOPY 1 ROPS protection against rollover Yes No 2 FOPS protection agai...

Page 3: ...E OPERATION SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX SECTION TABLE OF CONTENTS 3 POINT HITCH IMPLEMENT AND LOADER O...

Page 4: ...1 23 PRECAUTIONS BEFORE OPERATION 2 1 Vehicle identification number 2 2 TRACTOR SERIAL NUMBER 2 2 Engine SERIAL number 2 2 Transmission SERIAL number 2 2 Essential replacement parts 2 4 Oils and flui...

Page 5: ...lamp 4 13 PTO Indicator IF EQUIPPED 4 14 4WD Engaged Indicator IF EQUIPPED 4 14 CRUISE LAMP OPTIONAL 4 14 Low Range indicator IF EQUIPPED 4 15 Neutral indicator IF EQUIPPED 4 15 High Range indicator I...

Page 6: ...and raise the ROPS 5 10 How to drive 5 12 Parking 5 15 Turning 5 16 Driving on slopes 5 17 precautions when coming in and out of WORK FIELD 5 17 precautions while driving on the road 5 18 LOADING AND...

Page 7: ...g engine oil level E 7 10 Checking Coolant Level F 7 11 Cleaning Grill Radiator SCREEN G 7 11 CHECKING BRAKE AND CLUTCH PEDALS H 7 12 Checking Gauges Meter and Easy Checker I 7 12 Checking Head Light...

Page 8: ...m and changing coolant Ad 7 29 Anti freeze 7 30 Draining water from clutch housing AF 7 31 Replacing fuse AG 7 31 slow blow fuse AH 7 32 Bulb replacement AI 7 33 STORAGE AND DISPOSAL 8 1 Tractor stora...

Page 9: ...rm serious injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning CAUTION This indicates that a condition may result in damage to your vehicle...

Page 10: ...gnal Differential lock Position control Lowering Hazard warning lights Headlight low beam Headlight high beam Four wheel drive on Coolant refill warning lamp Preheat UNIVERSAL SYMBOLS Various universa...

Page 11: ...9 PARKING THE TRACTOR 1 11 OPERATING THE PTO 1 11 USING 3 POINT HITCH 1 12 SERVICING THE TRACTOR 1 12 Safety precautions when using the loader 1 16 Safety decal maintenance 1 19 Decal mounting locatio...

Page 12: ...ing the tractor make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before making reverse movements with your tractor you should al ways check to see that the path i...

Page 13: ...t is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor handholds and step plates should always be used This will help to prevent accidental sl...

Page 14: ...n driving tractors with nar row tread widths For added stability you should adjust your rear wheel tread width see page 4 25 19 Before starting your tractor you should depress the clutch and make sure...

Page 15: ...TING THE TRACTOR 051O109C 051O108C H11O109A Do not jump on or off the trac tor It may cause injuries Al ways face the tractor use the hand rails and steps and get on or off slowly Maintain a minimum t...

Page 16: ...7 Improper use of the draw bar even if correctly positioned can cause a rear overturn 8 Do not overload an attachment or towed equipment Use proper counterweights to maintain tractor stability Hitch...

Page 17: ...ed Never add more ballast to compensate a higher load than allowed Reduce load for safety 11 A safety chain will help control drawn equipment should it be accidentally separated from the draw bar whil...

Page 18: ...n which out lines the maximum load for safe tractor operation 19 Driving forward out of a ditch or steep inclines can cause the tractor to tip over backwards To avoid this you should back out of these...

Page 19: ...or other ter rain features which may collapse under the tractor s weight The risk of tractor upset is even higher when the ground is loose or wet 051O115C 1 Lock the brake pedals together when traveli...

Page 20: ...ability to steer 8 Avoid sudden movements of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when traveling at road speeds 9 Do not operate an imple...

Page 21: ...g or using PTO driven equipment read the manufacturer s manual and review the safety labels attached to the equipment 051O121C Before driving an implement through the PTO always make sure that all bys...

Page 22: ...H 1 Use the 3 point hitch only with equipment designed for 3 point hitch usage 2 When using a 3 point hitch mount ed implement be sure to install the proper counterbalance weight on the front of the t...

Page 23: ...rotate the cap to the first stop and allow sufficient time for excess pressure to escape After all the pressure is released remove the cap completely If your tractor is equipped with a coolant recover...

Page 24: ...at the centre of the front and rear axles while paying due attention to weight distribution 11 No decals for the lifting point are applied on the tractor as they would be too difficult to apply in th...

Page 25: ...luid under pressure has sufficient force to penetrate skin causing serious personal injury Be sure to release all residual pressure Before dis connecting hydraulic lines Before adding pressure to the...

Page 26: ...r or get close to it Also lower the loader arm onto the ground before leaving the tractor Otherwise it may lead to a fatal injury or even death H11O103a 20 Keep environmental pollution in mind When re...

Page 27: ...ever carry a big object with the loader unless a proper implement is attached Keep a carried object low during driving Otherwise it may lead to an injury or even death H11O105a 5 When attaching or det...

Page 28: ...r lines Electrocution will cause seri ous injury or death H11O107a H11O107a C56O185A ROPS Roll Over Protective Structure sun canopy or cabin are not a FOPS Falling Object Protective Structure It never...

Page 29: ...1 19 SAFETY PRECAUTIONS 1 M56O102A Safety decal maintenance Decal mounting location M56 TB110 CK2810 OM 01 ind19 19 2012 10 15 4 09 18...

Page 30: ...been removed the level will decrease Be sure to check the crankcase oil level and refill to designated level After starting the engine check for leaks T2350 52171 1 Part No T2350 52171 4 Part No T462...

Page 31: ...ine off unexpected machine movement could result regardless of the gearshift position Before dismounting the machine apply the parking brake to prevent machine runaway T4182 53191 9 Part No T2325 5051...

Page 32: ...idge oil filter after the first 50 hours of operation and every 200 hours thereafter 2 Apply a slight coat of oil on to the cartridge gasket 3 Install the new filter cartridge hand tight only Over tig...

Page 33: ...solvent such a thinner or acetone since it can ruin the decals Do not spray high pressure water directly onto the decal The decal may fall off the trac tor CAUTION If a decal is damaged or lost contac...

Page 34: ...MEMO MEMO M56 TB110 CK2810 OM 01 ind24 24 2012 10 15 4 09 21...

Page 35: ...ER 2 2 Engine SERIAL number 2 2 Transmission SERIAL number 2 2 Essential replacement parts 2 4 Oils and fluids 2 4 Filters 2 4 Belts and rubber parts 2 5 Other components 2 5 PRECAUTIONS BEFORE OPERAT...

Page 36: ...s number is to identify the vehicle and its plate is attached on the front right side of the front axle frame 1 Engine Serial Number The engine number is marked on the intake manifold It is also stamp...

Page 37: ...sure to see your KIOTI dealer For service contact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer When in need of parts be prepared to give your deale...

Page 38: ...nated or degraded it can cause poor performance incorrect operation and seized parts of the tractor leading to malfunctions Regularly add or change the fluid speci fied on the right to keep the tracto...

Page 39: ...e bro ken off leading to a serious problem in the tractor Therefore regularly check or replace those items to prevent the failure The battery condition is very important for engine start performance e...

Page 40: ...MEMO MEMO M56 TB110 CK2810 OM 02 ind6 6 2012 10 15 4 11 23...

Page 41: ...General specifications 3 3 noise levels as perceived by the operator 3 5 VIBRATION LEVELS OF THE TRACTOR 3 6 TRAVELING SPeED 3 7 IMPLEMENT LIMITATIONS 3 8 Standard size by implement 3 8 SPECIFICATION...

Page 42: ...specifications are subject to change for the purpose of improvement without any notice mm in ITEM MODEL CK2810 CK3010H 1 Overall length A 3 170 124 8 2 Overall width B 1 250 49 2 3 Overall height C 2...

Page 43: ...P kW 28 20 8 PTO Power HP kW None Rated revolution rpm 2 600 Capacities Fuel tank L U S gal 25 6 6 Transmission oil L U S gal 23 5 6 20 20 5 5 42 Front axle oil L U S gal 3 67 0 97 Drive train Clutch...

Page 44: ...m Pump capacity L min gpm 42 9 11 3 Steering Power Steering Hydraulic lift control Position control Standard remote valve quantity Option 3 point hitch Category I Max lifting ca pacity kg f lbs 24 in...

Page 45: ...oad and when driving by in compliance with standard EEC 74 151 dBA Note Data supplied by the manufacturer approval values pending Tractors with Cabin Model Directive of The European Parliament and of...

Page 46: ...a specific measure instrument is required such a three axis accelerometer applied to the seat IMPORTANT The vibration level transmitted to the body as a whole depend on different parameters some of t...

Page 47: ...20 HI Forward 1 5 47 3 399 2 8 43 5 239 3 17 34 10 78 Reverse 6 73 4 18 km h m h HI LOW MAIN SPEED LOW Forward 0 6 09 0 2 398 Reverse 0 4 26 0 1 667 HI Forward 0 17 15 0 10 657 Reverse 0 12 01 0 7 463...

Page 48: ...77 0 Do not use 3 point hitch backhoe 3 Mid Mower Max width Below 1 524 60 0 4 Tiller Max width Below 1 194 47 0 5 Box Blade Max width Below 1 219 48 0 6 Rear Blade Max width Below 1 524 60 0 7 Rotary...

Page 49: ...g brake warning lamp 4 13 PTO Indicator IF EQUIPPED 4 14 4WD Engaged Indicator IF EQUIPPED 4 14 CRUISE LAMP OPTIONAL 4 14 Low Range indicator IF EQUIPPED 4 15 Neutral indicator IF EQUIPPED 4 15 High R...

Page 50: ...point Hitch Lowering Speed 4 27 joystick lever 4 27 Joystick valve 4 30 tires Wheels and ballast 4 31 Inflation Pressure 4 32 TREAD 4 33 Additional weight 4 35 Mass es and tire s 4 37 M56 TB110 CK281...

Page 51: ...DESCRIPTION OF OPERATING SYSTEM 4 4 Exterior view 1 Seat 2 Steering Wheel 3 Hood Bonnet 4 Head Lamp 5 ROPS 6 Combination Lamp 7 Fender M56O434A M56 TB110 CK2810 OM 04 ind3 3 2012 10 15 4 36 10...

Page 52: ...CK2810 CK3010H 4 M56O467A 1 Fuel Tank Cap 2 Top Link 3 Reflector 4 Lift Arm 5 PTO Cover 6 Check Chain 7 Lower Link 8 Draw Bar 9 Work Lamp M56 TB110 CK2810 OM 04 ind4 4 2012 10 15 4 34 18...

Page 53: ...C D ON E Start Pre heat A The position A indicates the manual preheat This position is a self return type so the key should be held there while preheating The pre heating indication lamp on the dash b...

Page 54: ...ngine may be severely damaged If the battery charge warning lamp does not go off after the engine is started check the electrical systems such as the alternator for faults Continu ing to use the engin...

Page 55: ...rns on the instrument panel illumination and head lights Turn signal light switch 1 Turn Signal Light Switch A Right Turn B Left Turn M56O407A M56O406A The turn signal lights are used when turning the...

Page 56: ...while driving on a public road Pressing this switch up blinks the hazard lamp and returning it turns off the lamp The turn signal lights cannot be operated while this switch is pressed up to operate t...

Page 57: ...Light RH 6 Mid Speed Indicator 7 High Speed Indicator 8 Coolant Temperature Gauge 9 Hazard Lamp 10 High Beam Indicator 11 Glow Plug Indicator 12 Parking Brake Indicator 13 Battery Charge Warning Lamp...

Page 58: ...or detailed instructions refer to Bleeding fuel system in the chapter Service It indicates the engine rpm that can drive 540 rpm of PTO speed For speedy and effective work adjust the work load so that...

Page 59: ...e but turned Off after starting the engine If this lamp comes with buzzer on while driving stop the engine immediately and check the engine oil level If this lamp comes on even with the specified engi...

Page 60: ...vehicle s visibility For safe driving use the high beam head light only if neces sary If this warning lamp comes on while driving the charging system such as the alternator is malfunctioning Therefor...

Page 61: ...econds It is recommended to start the engine as soon as this indica tor goes off for best starting perfor mance This indicator may not turn on if the engine is warm In this case the engine can be star...

Page 62: ...ise switch the cruise lamp goes off M56O464A This indicator shows the PTO en gagement condition When the PTO is engaged this indicator comes on When the PTO clutch is disengaged this indicator goes of...

Page 63: ...speed this lamp illuminates in green Neutral indicator IF EQUIPPED M56O462A If the range shift is in neutral posi tion this lamp illuminates in green High Range indicator IF EQUIPPED M56O463A If the r...

Page 64: ...h Pedal 5 Brake Pedal L 6 Brake Pedal R 7 Main Shift Lever 8 Accelerator Pedal 9 Position Control Lever 10 Range Shift Lever 11 Rear PTO Change Lever 12 Front Wheel Drive Lever 13 Differential Lock Pe...

Page 65: ...e Lever Except EU model 3 Joy stick Lever 4 Clutch Pedal 5 Brake Pedal L 6 Brake Pedal R 7 Speed Set Lever 8 HST Pedal Forward Reverse 9 Position Control Lever 10 Range Shift Lever 11 Rear PTO Change...

Page 66: ...e MANUAL Type MANUAL Type for Manual type The range shift lever can be shifted between two positions HI and LOW Make sure to shift the lever with the vehicle stationary by de pressing the clutch pedal...

Page 67: ...e the clutch before depressing the brake pedal to stop the tractor To shift the lever depress the clutch pedal fully CAUTION PTO Change Lever 1 PTO Change Lever OFF ON M56O442A HST Type MANUAL Type To...

Page 68: ...1 Front Wheel Drive Lever Engaged Disengaged The front wheel drive can be useful in the following con ditions 1 Working in wet field towing a trail er or using the loader 2 Working on sand 3 Working o...

Page 69: ...ress the brake pedal to slow down the vehicle Then move the main shift lever or shuttle lever to the neutral position to stop the tractor completely How to use The tractor can be moved little by littl...

Page 70: ...Lever HST TYPE Leaving transmission in gear with the engine stopped will not prevent tractor from rolling Park on level ground whenever possible Always lock the parking brake CAUTION To avoid persona...

Page 71: ...dals 3 latch the brake pedals with the parking brake lever To prevent damage to the park ing brake lever make sure that brake pedals are fully de pressed before pulling the park ing brake lever up IMP...

Page 72: ...ame in order to enhance the trac tion of the rear axle Depressing the pedal engages the differential lock while releasing the pedal disengages the differential lock Use this system under the following...

Page 73: ...expectedly CAUTION The seat height can be adjusted to adapt the seat to the driver s height Turning the lever 1 on the front bot tom of the seat clockwise raises the seat while turning it counterclock...

Page 74: ...ion WARNING S35O429A Double Acting Lever 1 Double Acting Valve 1 Lever 1 A Port A B Port B This lever is used to control a auxil iary hydraulic implement installed on rear Pushing the lever supplies t...

Page 75: ...ring limit control 196O702C 3 point Hitch Lowering Speed 196O703C 1 3 Point Lowering Speed Knob A FAST B SLOW C LOCK The lowering speed of the 3 point hitch can be controlled by adjusting the 3 point...

Page 76: ...on diagonally lowers the boom and rolls back the bucket simultaneously 3 Float The floating function is activated when the joystick lever is pushed one position further to forward from the down positi...

Page 77: ...the imple ment can fall down if the lever is operated accidently WARNING 7 Up Dump Moving the joystick toward the rear right position diagonally raises the boom and dumps the bucket however the bucket...

Page 78: ...diately Never try to disconnect the tube and quick coupler while the tractor and implement are in operation Release the pres sure by operating the lever after the engine is stopped WARNING Joystick va...

Page 79: ...e course of time Thus check it everyday and inflate as necessary A Insufficient B Standard C Excessive Do not disassemble or as semble the tire If it is neces sary to disassemble assemble the tire let...

Page 80: ...so check if wheel bolts rim bolts and nuts are loose WARNING Class Tire Sizes Inflation Pressure Front 7 12 6PR 225 kPa 2 3 kgf cm2 32 7 psi Rear 11 2 16 6PR 216 kPa 2 2 kgf cm2 31 3 psi Keep the fron...

Page 81: ...nuts or bolts to the specified torque Make sure to frequently check that all these parts are firmly tightened Make sure to perform inspec tion daily WARNING T85O535A Front tread can not be adjusted If...

Page 82: ...ation or installation method WARNING Always attach tires as shown in the drawings If not attached as illustrated transmission parts may be damaged When re fitting or adjusting a wheel tighten the bolt...

Page 83: ...ght such as front loader is applied to the front wheels remove the extra front weight If the front tires are excessively load ed and it becomes hard to steer the tractor the tires can be worn faster a...

Page 84: ...owner s manual for the proper amount of weight or consult your local KIOTI dealer When attaching or detaching a weight make sure to check the tire s inflation pressure and adjust it as necessary Addi...

Page 85: ...le maximum laden mass Maximum per missible verti cal load on the coupling point kg kg kg kg CK2810 CK3010H Front Agri 6 12 4PR 268 535 27 1 985 250 7 12 6PR 390 780 36 6 2 130 Turf 23 8 5 12NHS 4PR 50...

Page 86: ...MEMO MEMO M56 TB110 CK2810 OM 04 ind38 38 2012 10 15 4 34 58...

Page 87: ...R 5 10 How To Fold and raise the ROPS 5 10 How to drive 5 12 Parking 5 15 Turning 5 16 Driving on slopes 5 17 precautions when coming in and out of WORK FIELD 5 17 precautions while driving on the roa...

Page 88: ...the idling time in cold weather 3 Do not drive the tractor at the max imum speed on a road 4 Never apply excessive load during work 5 Idle the engine at a low speed for 2 to 3 minutes before stopping...

Page 89: ...tarting aid can cause serious damage and will not be covered under warranty Never try to start the engine for over 10 seconds consecu tively to protect the start mo tor and battery from damage IMPORTA...

Page 90: ...02A 1 main Shift lever 2 Range Shift lever 3 pTO Change lever 4 Place the PTO shift lever to the Neutral position M56O508A HST Type MANUAL Type 5 Put the main shift lever to the Neutral position 6 Set...

Page 91: ...8 Depress the clutch pedal The en gine cannot be started unless the range shift lever is in the Neutral position 9 Insert the key into the key switch and turn it to the ON position and maintain it unt...

Page 92: ...ombustion performance and to reduce harmful emissions right after engine start Operating principle of auto preheating system 10 When the engine is started re lease the key Then the key is automaticall...

Page 93: ...as the battery and alternator inspected 3 Refer to Instrument panel in chapter 4 for detailed information about other indicators and lamps Checking WARNING lamps If driving the tractor for an ex tend...

Page 94: ...sure that each part in the engine is properly lubricated and each hydraulic part is in a perfect condition in order to prevent malfunction in the engine as well as the hydraulic system WARMING UP HOW...

Page 95: ...pecification for this tractor 12 V 2 Check the length of the jumper cable and position another trac tor near the tractor with the dis charged battery Then put all the shift levers in the neutral posit...

Page 96: ...lip Pin 1 Remove the clip pin and set pin You should always stop the engine remove the key and set the parking brake before raising or folding the ROPS Always perform such tasks from a safe and stable...

Page 97: ...and fold the ROPS To avoid personal injury Hold the ROPS tightly with both hands and fold the ROPS slowly and carefully CAUTION M56O516A 3 Align pin holes insert set pin and secure them with the clip...

Page 98: ...is installed The seat belt should go around your pelvis or as low as pos sible not your waist or abdo men Otherwise the seat belt cannot protect you properly Do not wear the seat belt if the ROPS is n...

Page 99: ...on Control lever A lifting 196O522C 5 Increase slowly the engine RPM from idle speed to medium speed 1 Hand Throttle Lever 2 Accelerator Pedal Slow Fast M56O437A HST Type MANUAL Type 6 Release the par...

Page 100: ...r 2 Range Shift lever 3 pTO Change lever M56O508A HST Type MANUAL Type 9 The tractor starts to move if you re lease the clutch pedal slowly HST type depress the forward pedal or backward pedal accordi...

Page 101: ...g Brake Lever M56O505A 1 Chocks 2 parking Brake lever 1 Depress the brake pedal and pull the parking brake lever to lock it 2 When parking the tractor make sure to stop the PTO lower all implements to...

Page 102: ...ctor on tall grass or hay If grass or hay contacts with the muffler it can catch fire IMPORTANT You should turn slowly by reducing vehicle speed Turning If applying the parking brake with the one side...

Page 103: ...tral position on a steep slope Otherwise the tractor may become inoperable Before en tering a steep slope move the shift lever down to a proper gear and never try to move the shift lever on a slope A...

Page 104: ...edal Interlock A Depressing M56O501A If the tractor breaks down while driving on the road move it to a safe place with flasher lights blinking If not it can cause per sonal injury When you are driving...

Page 105: ...n as such accidents frequently happen WARNING 1 Power Steering Handle Precautions when using pow er steering wheel operation can be somewhat difficult Operate the steering while tractor is in motion 3...

Page 106: ...osition and fasten the seat belt WARNING The power steering system in this tractor is a load reaction full hy draulic type The full hydraulic system means that power necessary for power steering is tr...

Page 107: ...wered by the hydraulic pressure 5 Therefore the implement attached to the lower link may be lifted by protrusion on the ground when it is lowered to the ground This is know as FLOATING REMOTE hydrauli...

Page 108: ...Cylinder 1 Single Acting Cylinder A External Load Put the detent valve operating lever into the neutral position when the hydraulic implement is not in use If the detent valve is kept in the operatin...

Page 109: ...It is recommended to use the double acting cylinder instead of the single acting cylinder if the implement will be operated frequently and continuously If using the single acting cyl inder too freque...

Page 110: ...akage Disconnection 1 Make sure to stop the engine before disconnecting implements 2 Release any residual pressure in the hydraulic hoses of the implement and tractor by operating the double acting va...

Page 111: ...ments 6 5 Adjustment of Top Link 6 5 Precaution for installing How to use top link holes 6 6 Adjustment of Check Link 6 6 Draw Bar and trailer 6 7 INSTALLING PTO SHAFT 6 8 Handling loader 6 9 Attachme...

Page 112: ...st the height of the lower link to be parallel to the pins of the imple ment 3 Put all the shift levers in the neu tral position 1 Implement Support 2 Implement Pin 1 Check Link 2 Turn Buckle 4 Length...

Page 113: ...oosen the lock nuts of top link and turn the top link handle to adjust the length of it as needed Align the pin holes for top link and top link hole on the implement to insert the set pin Insert the s...

Page 114: ...surrounding parts Never go close to the rotating PTO or tractor PTO shaft A severe accident can happen WARNING Before driving an implement through the PTO always make sure that all bystanders are wel...

Page 115: ...wer Link 6 Draw Bar Operation tip for 3 point hitch elements 1 Install the top link to the desired hole install the set pin and lynch pin securely 2 Tighten the lock nut on the top link securely after...

Page 116: ...djustment of Check Link 1 Adjust the check link to control horizontal sway of the implement It is also used to set the implement on the back of the tractor in center 2 To adjust the check link pull ou...

Page 117: ...nd max vertical load that can be applied to the draw bar 1 Draw Bar 1 Safety Chain S35O426A H11O682A H11O104a Max Trailer Weight Trailer Loaded Weight 812 kg Vertical load on the draw bar 250 kg Never...

Page 118: ...aft A severe accident can happen WARNING INSTALLING PTO SHAFT 1 Consult your local KIOTI Dealer for selection of the PTO Shaft 2 When selecting a PTO Shaft make sure that it is not too short to come o...

Page 119: ...manual of the loader Check the transmission fluid level and add fluid as neces sary after installing an attach ment or implement related to the hydraulic fluid such as a loader or backhoe and driving...

Page 120: ...he front loader certainly mount the bolt for mounting bracket at indicated point WARNING Attachment points for front end loader Front axle frame Flywheel housing Front axle frame Flywheel housing Clut...

Page 121: ...t installed keep the higher end of the tractor heavier In other words drive forward on uphill and backward on downhill H11O554A H11O555A Driving on downhill To avoid injuries Keep the loader arm as lo...

Page 122: ...he bucket and implement high on a rough surface so that they are not caught by obstacles When parking the tractor which is equipped with a loader or backhoe make sure that the loader or the boom of th...

Page 123: ...when the joystick lever is pushed one position further to forward from the down position When the lever is in this position the boom moves up and down freely along the surface of the ground as the hyd...

Page 124: ...s not in use lock it since the imple ment can fall down if the lever is operated accidently WARNING 7 Up dump The boom can be lifted and the bucket can dump at same time by operating the joystick leve...

Page 125: ...yes come into contact with the hydraulic fluid seek medical attention immediately Never try to disconnect the tube and quick coupler while the tractor and implement are in operation Release the pres s...

Page 126: ...MEMO MEMO m56 tB110 Ck2810 om 06 ind16 16 2012 10 16 2 37 00...

Page 127: ...engine oil and replacing filter l 7 13 Replacing transmission fluid and filter m 7 15 INSPECTION frontaxle case oil N 7 17 Adjusting Brake Pedal o 7 17 Lubricating Grease LOCATIONS p 7 18 Checking Whe...

Page 128: ...MAINTENANCE Anti freeze 7 30 Draining water from clutch housing AF 7 31 Replacing fuse AG 7 31 slow blow fuse AH 7 32 Bulb replacement AI 7 33 M56 TB110 CK2810 OM 07 ind2 2 2012 10 16 2 47 12...

Page 129: ...tires and ensure for proper sized tires and correct air pressure 4 31 Parking Brake Check operation and adjust if required 4 22 Clean Pedals Clean brake pedals travel control pedal clutch pedal and f...

Page 130: ...Change M 4 HST Oil filter Change M 5 Transmission oil Change M D Check 6 Front axle oil Change N 7 Front axle pivot Adjust AB 8 Engine start system Check 4 5 9 Greasing Apply P 10 Wheel bolt torque Ch...

Page 131: ...steering hose and oil line Check AA Change 19 Fuel line Check U Change 20 Intake air hose Check X Change 3 21 Toe in Adjust Y 22 Engine valve clearance Adjust AC 23 Fuel injection nozzle injection pr...

Page 132: ...be done after the first 10 or 50 hours of operation 1 Air cleaner should be cleaned more often in dusty conditions than in normal condition 2 Every year or every 6 times of cleaning 3 Replace only if...

Page 133: ...ST 1 Fuel 25 6 6 Unleaded diesel 2 Coolant 7 8 2 06 An anti freezing solution Ethylene glycol Pure water 50 50 3 Engine oil 5 8 1 53 SAE 15W40 4 Transmission oil 23 5 6 20 20 5 5 42 Daedong UTF 55 She...

Page 134: ...w to open the hood A 1 Hood 1 Fuel Tank Cap Checking and adding fuel C The fuel tank is installed in the mid dle of the tractor body Make sure to use high quality diesel fuel Fuel Tank Capacity 25 L 6...

Page 135: ...ll during refueling If a spill occurs wipe it off at once or it may cause a fire To prevent condensation wa ter accumulation in the fuel tank fill the tank before park ing overnight If unit is not use...

Page 136: ...approx 5 minutes before checking the oil level 4 Pull out the oil dipstick clean it and then insert it into its original position Then pull it out again and check if the oil level is within the speci...

Page 137: ...FULL and LOW marks of reservoir tank 2 When the coolant level drops due to evaporation add water only up to the middle of the range In case of leakage add anti freeze and water in the specified mixin...

Page 138: ...nd smooth operation 2 You should adjust these pedals if an incorrect measurement is found See maintenance code O and R in this chapter 1 Inspect the instrument panel for broken gauge s meter s and Eas...

Page 139: ...n se curely 1 Engine Oil Filler Cap 2 Oil Dipstick A Oil level is acceptable within this range M56O705A M56O746A Changing engine oil and replacing filter l 1 Park the tractor on level ground and start...

Page 140: ...act is made wash thoroughly with soap or hand cleaner as soon as possible Keep the used oil out of reach of children WARNING Oil Capacity Including Filter 5 8 L 1 53 U S gal To avoid personal injury T...

Page 141: ...m it up 2 Stop the engine apply the parking brake and wait until the oil cools down 1 Drain Plug 3 To drain the used fluid place the oil container under the transmis sion case and remove the drain plu...

Page 142: ...d personal injury Be sure to stop the engine before changing the fluid or replacing the filter Cool down the fluid sufficient ly You can get burned by hot fluid CAUTION To prevent serious damage to th...

Page 143: ...plenishment 6 Check the oil level in 15 minutes and add oil as necessary 1 Depress each brake pedal to mea sure its free play 2 If the difference between the mea sured values is over the specified ran...

Page 144: ...lh rh 1 Brake lever lh rh 1 lift rod lh rh 1 rear Bracket M56O713A M56O749A M56O750A M56O751A M56O717A Apply high quality multi purpose grease onto the positions in the figure at every 100 hours of op...

Page 145: ...bf ft 8 5 kgf m Wheel Nut 68 4 N m 50 6 lbf ft 7 0 kgf m Rear Wheel Bolt 215 7 N m 159 1 lbf ft 22 0 kgf m Wheel Nut M56O766A To avoid personal injury Never operate tractor with a loose rim wheel or a...

Page 146: ...er bowl and element peri odically IMPORTANT Bleeding fuel system S Make sure to bleed the system un der the following conditions 1 When the fuel filter or line is re moved 2 When the tank is completel...

Page 147: ...ction Pipe 6 Injection Nozzle 7 Fuel Overflow Pipe 8 Bleeding Bolt 9 Nozzle Holder Nut 4 Unscrew the bleeding bolt as il lustrated and crank the engine to bleed the system 5 If the engine still cannot...

Page 148: ...e element refer to the instructions that follow REPLACING Air Cleaner Primary Element T Be sure to refit the cap with the arrow on the rear of cover upright If the cap is improperly fitted evacuator v...

Page 149: ...oose apply a slight coat of lubricant onto the threads and securely tighten it 2 The fuel pipe is made of rubber and ages regardless of period of service Change the fuel pipe to gether with the hose c...

Page 150: ...connected When installing a new or used bat tery clean its terminals 2 Check the battery and cable for damage and corrosion 1 Battery Battery W Precautions for handling 4 In order to set the belt tig...

Page 151: ...battery by placing a metal object across the posts Use a voltmeter or hydrometer CAUTION 1 To slow charge the battery con nect the battery positive terminal to the charger positive terminal and the ne...

Page 152: ...inted straight ahead 3 Lower the implement lock the parking brake and stop the engine 4 Measure distance between tire beads center at front of tire and hub height 5 Measure distance between tire beads...

Page 153: ...keep the engine idling 2 After 5 minutes of unloaded idling shut the engine down 3 Keep yourself away from the trac tor for another 10 minutes or until steam has stopped blowing out of the engine 4 Ma...

Page 154: ...AB 1 Lock Nut 2 Adjusting Bolt If the front axle pivot pin adjustment is not correct front wheel vibration can occur causing vibration in the steering wheel ADJUSTING PROCEDURE Loosen the lock nut ti...

Page 155: ...2 Radiator cap A FULL B LOW 6 Add coolant to the reservoir tank to the FULL level 7 Start and operate the engine for few minutes 8 Stop engine and let cool 9 Check coolant level of reservoir tank and...

Page 156: ...to the cyl inder and radiator when the ambient temperature is below zero 32 F Therefore make sure to change water into anti freeze before winter season comes When changing the anti freeze with one of...

Page 157: ...is an overload or short somewhere in the electrical system If a fuse is blown find and remove the fault Replacing fuse AG 1 Fuse Box M56O730A If you forget to install the plug the clutch can be damag...

Page 158: ...ed or even catch a fire WARNING If the replaced fuse is blown soon it is probable that the wir ing system is faulty In this case contact your local KIOTI Dealer If the fusible link relay or other elec...

Page 159: ...cal systems in the tractor se verely Refer to the chapter Trouble shooting in this manual or contact your local KIOTI Dealer for specific information dealing with electrical problems IMPORTANT The bul...

Page 160: ...o remove it 3 Press the spring on the left to re lease and remove the bulb assem bly M56O735A 1 Spring 2 Bulb Assembly 1 Connector 2 Cap M56O736A 4 Hold the bulb and disconnect it from the wiring 1 Bu...

Page 161: ...ed due to rain or car wash This is because of the temperature difference be tween the inside and outside of the lamp which is normal CAUTION Work lamp 1 Lens mounting bolt M6 3 EA 2 Work Lamp 3 Mounti...

Page 162: ...so it can explode if dropping or scratch ing it Therefore never use a bulb if it is scratched or was dropped When separating the cover by prying it off with a screwdriver be careful not to damage it B...

Page 163: ...8 STORAGE AND DISPOSAL Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 Using tractor after storage 8 4 Usage and disposal 8 4 8 M56 TB110 CK2810 OM 08 ind1 1 2012 10 16 2 58 53...

Page 164: ...tractor Store the battery following the bat tery storage procedures See direc tion for storage in every 100hours in periodic service section 8 Keep the tractor in a dry place where the tractor is she...

Page 165: ...tractor to inform the storage condition of the tractor 22 Interlock the brake pedals and apply the parking brake To avoid injury Never clean the tractor body while the engine is running Never run the...

Page 166: ...k if it is operating properly Park the tractor outside and idle engine for at least 5 minutes Stop the engine and visually inspect the tractor Check if there is leakage Usage and disposal Using tracto...

Page 167: ...9 TROUBLESHOOTING Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 9 M56 TB110 CK2810 OM 09 ind1 1 2012 10 16 3 00 36...

Page 168: ...uel filter and fuel injection pump to eliminate all the air in the fuel system Thick carbon deposits on orifice of injection nozzle This is caused when water or dirt is mixed in the fuel Clean the noz...

Page 169: ...clean or fix it 2 When output is insufficient Valve out of adjustment Valve out of adjustment Contact KIOTI dealer Air cleaner is dirty Clean or replace the element at every 100 to 200 hours of operat...

Page 170: ...djust the play The brake lining is worn or stuck Have it replaced in a workshop Brake pedal does not return properly The brake return spring is damaged Replace it Grease is insufficient on each mating...

Page 171: ...in the intake pipe Bleed the pipe The oil filter is clogged Replace it The hydraulic filter valve and cylinder are malfunctioning Contact KIOTI dealer 3 point hitch vibrates by itself Each sensor malf...

Page 172: ...horn is damaged Repair or replace it Turn signal lamps do not blink The bulb is blown Replace it The blinking device is faulty Repair or replace it The ground and terminal wirings are poorly contacte...

Page 173: ...10 10 INDEX INDEX 10 2 M56 TB110 CK2810 OM 10 ind1 1 2012 10 16 3 02 26...

Page 174: ...reeze 7 30 Attachment points for front end loader 6 10 b Battery W 7 24 Battery charging lamp 4 12 BEFORE OPERATING THE TRACTOR 1 2 Belts and rubber parts 2 5 Bleeding fuel system S 7 20 Brake Pedal 4...

Page 175: ...rage 7 25 Disconnection 5 24 Double Acting Lever 4 26 Double acting LEVER 5 22 Double acting valve 5 22 Draining water from clutch housing AF 7 31 Draw Bar and trailer 6 7 Driving on slopes 5 17 Drivi...

Page 176: ...NE 5 9 i IMPLEMENT LIMITATIONS 3 8 Implement lowering limit control 4 27 INDEX 10 1 Inflation Pressure 4 32 Initial operation 5 2 INSPECTION front axle case oil N 7 17 INSTALLING PTO SHAFT 6 8 Instrum...

Page 177: ...ake Lever 5 15 Parking brake warning lamp 4 13 PARKING THE TRACTOR 1 11 Parking with loader installed 6 12 Parking 5 15 Power steering line AA 7 28 PRE OPERATION CHECK 5 2 Precaution at Overheating 7...

Page 178: ...low blow fuse AH 7 32 SPECIFICATIONS 3 1 Standard size by implement 3 8 STARTING THE ENGINE 5 3 STOPPING THE ENGINE 5 7 STORAGE AND DISPOSAL 8 1 switch Mounting location 4 5 switch 4 5 t Tachometer HO...

Page 179: ...2 2 VIBRATION LEVELS OF THE TRACTOR 3 6 View 4 9 w WARMING UP 5 8 When loaded bucket and rear ballast are installed 6 11 When unloaded bucket and rear ballast are installed 6 11 Work lamp 7 35 M56 TB...

Page 180: ...M56 TB110 CK2810 OM 10 ind8 8 2012 10 16 3 02 27...

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