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012696  GL0011P-07 

– Installation Guidelines for BioDisc BA, BAx, BB & NB Units 

    Page  12 

4.6.3 

Connect the other end of the chemical dosing pump power supply cable to the junction box in the 
plant (marked CHEMICAL DOSING). 

4.6.4 

Connect the other end of the chemical dosing probe cable to the junction box in the plant. 

4.6.5 

Set the run and pause times for the chemical dosing pump as described in Table 4. 

Chemical Dosing Pump Pause Time 

Switch 1 

Switch 2 

 

Off 

Off 

48 minutes (default BA) 

Off 

On 

24 minutes (default BB) 

On 

Off 

12 minutes 

On 

On 

6 minutes 

Chemical Dosing Pump On Time 

Switch 3 

Switch 4 

 

Off 

Off 

4 seconds 

Off 

On 

3 seconds 

On 

Off 

2 seconds (default) 

On 

On 

1 second 

Table 4 : Chemical Dosing Pump Settings 

4.6.6 

Using a small screwdriver, push switch 12 to the ON position. 

4.7 

Installation of Loss of Rotation Alarm (where applicable) 

 

4.7.1 

Using a suitable M12 gland, feed the loss of rotation alarm cable through Gland Hole 6 (Figure 1) 
and terminate to connection 9 & 10 (TB5). The two contacts are not position sensitive. 

4.7.2 

Connect the other end of the loss of rotation alarm cable to the junction box in the plant. 

4.7.3 

Using a small screwdriver, push switch 10 to the ON position. 

4.8 

Installation of High Level Alarm (where applicable) 

 

4.8.1 

Remove the link in the terminal blocks between connections 11 & 12 (TB6) before inserting cables. 
Using a suitable M12 gland, feed the high level alarm float cable through Gland Hole 7 (Figure 1) and 
terminate to connection 11 & 12 (TB6) following the guide on Table 2. 

4.8.2 

Fix the bracket attached to the float to the steelwork supporting the motor using the two free holes. 

4.8.3 

Ensure that the base of the float is approximately 300mm from the bracket when held horizontally.  

4.9 

Installation of Beacon (where applicable) 

 

4.9.1 

The beacon can be mounted up to 30m from the panel. The beacon is intended to be mounted on a 
wall or other solid surface. 

4.9.2 

Using a suitable M12 gland, feed the cable from the beacon through Gland Hole 9 (Figure 1) and 
terminate to connection 16, 17 & 18 (TB8) following the guide on Table 2. 

4.10 

Completing the Installation 

4.10.1  Plug the lead from the battery into the small white socket in the top right corner of the PCB marked 

“BATTERY HEADER”. 

4.10.2 

The display should now show “F1”. This is normal and is indicating that there is no mains power to 
the panel. At this point the panel is running from the battery power. 

4.10.3  Replace the safety cover and screws. 

4.10.4  Turn the mains supply on at the source. 

Summary of Contents for BioDisc BA

Page 1: ...ical connection or if there is no power available to operate the unit then the motor with gearbox must be removed and stored in a dry environment The motor keeps dry by generating its own heat when op...

Page 2: ...d recommended Please contact Kingspan for details of your local service provider Should you wish to inspect the operation of the equipment please observe all necessary precautions including those list...

Page 3: ...shire HP22 5EW United Kingdom 07 EN 12566 3 BA BF BioDisc Hydraulic daily load 1 2m day 10m day Material GRP Glass Reinforced Plastic Watertightness water test Pass Structural Calculation Pass Treatme...

Page 4: ...4 2 Mounting Frame Installation where applicable 10 4 3 Installation of Control Panel 10 4 4 Installation of Integral Discharge Pump where applicable 11 4 5 Installation of Sludge Return Pump where ap...

Page 5: ...owing points should be considered before installation of the equipment 1 3 2 The discharge must have the consent of the relevant Environmental Regulator 1 3 3 The installation should have Planning and...

Page 6: ...table selection of the cable is the responsibility of the installing electrician Full Load Current Amps BA BAx BB NB Motor 240 volt single phase 0 52 0 52 0 52 0 52 415 volt three phase 0 22 0 22 0 22...

Page 7: ...of the unit contains this copy of the Installation Guidelines and a cover key 2 2 2 Excavate a hole of sufficient length and width to accommodate the unit and a minimum of 150mm concrete surround and...

Page 8: ...red Cable supply to control panel Customer Supply Inlet Pipe Outlet Effluent to Soakaway Ditch Stream etc via Sample Chamber if fitted Control Panel Refer to Section 6 for position G L 450mm Inlet Inv...

Page 9: ...l as described in Section 3 2 4 6 Continue to back fill with concrete wet site or free flowing granular material dry site up to ground level The finished surface should be 95 mm minimum lower than the...

Page 10: ...et 4 2 2 Allow 350mm minimum clearance from finished ground level to the bottom of the panel 4 3 Installation of Control Panel Figure 1 Control Panel 4 3 1 Remove the four screws on the front of the p...

Page 11: ...applicable 4 5 1 Using a suitable M20 gland feed the integral discharge pump power cable through Gland Hole 3 Figure 1 and terminate to connection 3 4 TB2 following the guide on Table 2 4 5 2 Set the...

Page 12: ...crewdriver push switch 10 to the ON position 4 8 Installation of High Level Alarm where applicable 4 8 1 Remove the link in the terminal blocks between connections 11 12 TB6 before inserting cables Us...

Page 13: ...owing the procedure in the Owners Handbook and leave the unit running even if there is no sewage being fed into the plant 7 1 4 If the unit has been installed with no operational power supply then rem...

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