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11

ULTRASTEEL PLUS SOLAR  

UNVENTED

INDIRECT TWIN COIL CYLINDER 

UPPER COIL

The upper coil is connected to the fossil fuel boiler as per the 

instructions for the ULTRASTEEL PLUS Unvented Indirect 

single coil model with the dual stat control and high limit 

thermostat inserted into pocket

 

G1 (lower diagram page 12). 

The wiring requirements are as depicted on page 12-14.

LOWER COIL: SOLAR INSTALLATION

The flow and return from the solar heat source are to 

be connected to the indirect coil.  Either primary coil 

connection may be utilised as the flow or return. The solar 

primary circuit must have its own dedicated circulating 

pump, thermal and safety controls which must be installed 

as per the solar manufacturers instructions. The solar 

control system used must be of the solar differential control 

type and should be connected to the solar sensor. 

The solar sensor, supplied as part of the solar controls 

should be inserts into Pocket G1 and is held in-situ with the 

black sensor pocket retaining bung provided.  

It is necessary to connect the solar pump via the over-

temperature high limit cut-out (provided) Iinto dry stat 

pocket G2 to ensure the heat input to the solar coil is 

interrupted if the cylinder overheats. Some method 

to prevent thermosyphoning must also be employed. 

Non-return check valves in the primary flow and return 

pipework would be acceptable. If solar controls do not offer 

appropriate isolation a 2 port zone valve (not supplied) can 

be used with the pump and high limit stat as shown on page 

12.

G2

D2

F

B

G1

D1

E

C

D2

A

D1

Code

Designated

Solar

Volume (L)

Fossil Fuel

Volume (L)

Immersion 

Heaters

(3kW)

Solar Coil

Surface Area 

(m2)

Fluid Content

(L)

AUXSN180

99

76

1

0.760

4.21

AUXSN210

119

82

1

0.860

4.75

AUXSN250

124

119

1

0.860

4.75

AUXSN300

124

161

1

0.960

5.28

Boss centre from floor

ErP

Code

Capacity

(Ltrs)#

Height

(mm)

Diameter

(mm)

A

(mm)

B

(mm)

C

(mm)

D1

(mm)

D2

(mm)

E

(mm)

F

*

(mm)

G1

(mm)

G2

(mm)

ErP

Rating

Standing 

Loss, W

AUXSN180

175

1367

550

530

1021

910

345

855

989

NF

400

1021

C

65

AUXSN210

201

1557

550

530

1087

960

375

905

1055

1022

430

1087

C

76

AUXSN250

242

1802

550

530

1332

1030

375

975

1300

1267

430

1332

C

87

AUXSN300

285

2072

550

530

1584

1060

410

1005

1552

1519

465

1584

C

91

* Not always fitted refer to table above

# AT 3.0 Bar
† Not to be used as the primary heat source

KINGSPAN ALBION
RELIABLE HOT WATER CYLINDERS

Summary of Contents for AUXD120

Page 1: ...JANUARY 2017 PART NO 024458 ULTRASTEEL PLUS INSTALLATION AND MAINTENANCE INSTRUCTIONS...

Page 2: ...be checked to ensure it can meet these requirements If necessary consult the local water company regarding the likely pressure and ow rate availability If measuring the water pressure note that a high...

Page 3: ...centralheating co uk for more information IMPORTANT NOTE TO THE INSTALLER Read these instructions before commencing installation Unvented cylinders are a controlled service as de ned in the latest edi...

Page 4: ...direct Models Immersion heater Spare Part No 021533 High Limit thermostat Spare Part No STATHIGHALT Two port valve Spare Part No VALVE2PORTH Acetal tundish 15 x 22 mm Spare Part No TUNDPL15ALT Tempera...

Page 5: ...80 litre sizes there is no dedicated secondary return boss and the secondary return circuit should be tee d into the cold feed pipe just above the drain elbow SCHEMATIC DIAGRAM Access for maintenance...

Page 6: ...not have to be drained down in order to service the inlet control set Ensure that the arrow points in the direction of the water ow Turn to test Cold Mains In Balanced Cold Connection Outlet to Cylin...

Page 7: ...L PLUS can be used with secondary circulation An appropriate WRAS approved bronze circulator should be used in conjunction with a non return valve to prevent back ow On large secondary circulation sys...

Page 8: ...he tundish should be located such that any discharge is visible In addition where discharges from safety devices may not be apparent e g people with impaired vision or mobility consideration should be...

Page 9: ...above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that where children play or otherwise come into contact with discharges a wire cage or similar guard...

Page 10: ...989 NF L D 35 2832 AUXD210 209 1557 550 184 1087 244 832 1055 1022 L D 34 2876 AUXD250 247 1802 550 184 1332 244 972 1300 1267 XL D 36 4548 AUXD300 297 2072 550 184 1584 244 1123 1552 1519 XL D 36 456...

Page 11: ...N180 27 16 88 1 AUXN210 31 17 08 1 AUXN250 33 20 31 2 AUXN300 42 19 61 2 Boss centre from oor ErP Code Capacity Ltrs Height mm Dia mm A mm B mm C1 mm C2 mm D mm E mm F mm ErP Rating Standing Loss W AU...

Page 12: ...temperature high limit cut out provided Iinto dry stat pocket G2 to ensure the heat input to the solar coil is interrupted if the cylinder overheats Some method to prevent thermosyphoning must also b...

Page 13: ...umbered accordingly Where an alternative is supplied connect as per manufacturer s instructions 0 3040 65 963 4HPU Z Z WWS KV ISL WVSL M ZLK ZW Y HTW 3 5 3 6 9 A65 3 3 6 9 A65 3 3 5 7 47 0 3040 65 963...

Page 14: ...3T 2T 1T N Danfoss TP5000 L E 1 2 3 2B 4B N 9B E DHW ZONE BLUE BR BL GR OR G Y 2B 5B N 9B E HTG ZONE 1 RED BR BL GR OR G Y THERMOSTAT 7B COMMON 8B 2 4B 1 PUMP CONNECTOR BL BR G Y N 3B E E 15B 2B 6B N...

Page 15: ...robes will inserted into the thermostat pockets on the immersion heater The immersion heater thermostat probes should alway be inserted in the upper thermostat pocket on the immersion heater and the p...

Page 16: ...ing Pressure 8 0 Bar Opening Pressure of T P Valve 10 0 Bar Opening Temperature of T P Valve 90o C Maximum Pressure on Primary Circuit Indirect Solar Coil 3 5 Bar Element Rating 3kW 240 V Fuse Require...

Page 17: ...N A N A N A N A N A D XL 36 4548 AUXD300 55 355 297 N A N A N A N A N A D XL 36 4567 ULTRASTEEL PLUS INDIRECT AUXN120 35 155 119 N A 3 3 0 67 N A N A B 49 AUXN150 40 190 149 N A 3 77 0 77 N A N A B 5...

Page 18: ...sion heater and the temperature and pressure relief valve Before lling open the hot tap furthest away from the ULTRASTEEL PLUS to let air out Open the cold main isolation valve and allow the unit to l...

Page 19: ...inder With cylinder cold check pressure in cylinder If this is the same as the incoming mains pressure then you are getting backfeed Install a balanced cold supply see page 6 Follow recharge steps on...

Page 20: ...r is hot turn the boiler and or the immersion heater off Do not turn off the water until the discharge runs cool The discharge may also stop CALL OUT A COMPETENT PLUMBER TO SERVICE THE UNIT Tell them...

Page 21: ...rol set d voume is now recharged d W Z Both immersion heater control and boiler heat control thermostats should have been set during is required the the thermostat cover will need to be removed K EKd...

Page 22: ...he unit from the cold mains Attach a hose to the draining tap ensuring that it reaches to a level below the unit this will ensure an ef cient syphon is set up and the maximum amount of water is draine...

Page 23: ...e back pages of the installation instructions supplied with the product and that you have signed it to say that you have received a full and clear explanation of its operation The installer is legally...

Page 24: ...pressure relief valve and expansion valve been tted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all...

Page 25: ...mments Signature SERVICE 3 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 4 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 5 Date Engineer Nam...

Page 26: ...seek evidence of this maintenance to our reasonable satisfaction before approving any guarantee servicing repairs This may include evidence of completed BenchmarkTM log book and service agreement invo...

Page 27: ...ufacturer shall be responsible for any consequential damage howsoever caused The effects of scale build up or the effects of corrosion Any consequential losses caused by the failure or malfunction of...

Page 28: ...ild Date To be completed by the home owner Please use this card to register within 30 days of commissioning occupation if new build to bene t from the Kingspan Environmental 2 year guarantee By comple...

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