Kingspan AUXD120 Installation And Maintenance Instructions Manual Download

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JANUARY 2017

PART NO. 024458

ULTRASTEEL PLUS - INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Summary of Contents for AUXD120

Page 1: ...JANUARY 2017 PART NO 024458 ULTRASTEEL PLUS INSTALLATION AND MAINTENANCE INSTRUCTIONS...

Page 2: ...be checked to ensure it can meet these requirements If necessary consult the local water company regarding the likely pressure and ow rate availability If measuring the water pressure note that a high...

Page 3: ...centralheating co uk for more information IMPORTANT NOTE TO THE INSTALLER Read these instructions before commencing installation Unvented cylinders are a controlled service as de ned in the latest edi...

Page 4: ...direct Models Immersion heater Spare Part No 021533 High Limit thermostat Spare Part No STATHIGHALT Two port valve Spare Part No VALVE2PORTH Acetal tundish 15 x 22 mm Spare Part No TUNDPL15ALT Tempera...

Page 5: ...80 litre sizes there is no dedicated secondary return boss and the secondary return circuit should be tee d into the cold feed pipe just above the drain elbow SCHEMATIC DIAGRAM Access for maintenance...

Page 6: ...not have to be drained down in order to service the inlet control set Ensure that the arrow points in the direction of the water ow Turn to test Cold Mains In Balanced Cold Connection Outlet to Cylin...

Page 7: ...L PLUS can be used with secondary circulation An appropriate WRAS approved bronze circulator should be used in conjunction with a non return valve to prevent back ow On large secondary circulation sys...

Page 8: ...he tundish should be located such that any discharge is visible In addition where discharges from safety devices may not be apparent e g people with impaired vision or mobility consideration should be...

Page 9: ...above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that where children play or otherwise come into contact with discharges a wire cage or similar guard...

Page 10: ...989 NF L D 35 2832 AUXD210 209 1557 550 184 1087 244 832 1055 1022 L D 34 2876 AUXD250 247 1802 550 184 1332 244 972 1300 1267 XL D 36 4548 AUXD300 297 2072 550 184 1584 244 1123 1552 1519 XL D 36 456...

Page 11: ...N180 27 16 88 1 AUXN210 31 17 08 1 AUXN250 33 20 31 2 AUXN300 42 19 61 2 Boss centre from oor ErP Code Capacity Ltrs Height mm Dia mm A mm B mm C1 mm C2 mm D mm E mm F mm ErP Rating Standing Loss W AU...

Page 12: ...temperature high limit cut out provided Iinto dry stat pocket G2 to ensure the heat input to the solar coil is interrupted if the cylinder overheats Some method to prevent thermosyphoning must also b...

Page 13: ...umbered accordingly Where an alternative is supplied connect as per manufacturer s instructions 0 3040 65 963 4HPU Z Z WWS KV ISL WVSL M ZLK ZW Y HTW 3 5 3 6 9 A65 3 3 6 9 A65 3 3 5 7 47 0 3040 65 963...

Page 14: ...3T 2T 1T N Danfoss TP5000 L E 1 2 3 2B 4B N 9B E DHW ZONE BLUE BR BL GR OR G Y 2B 5B N 9B E HTG ZONE 1 RED BR BL GR OR G Y THERMOSTAT 7B COMMON 8B 2 4B 1 PUMP CONNECTOR BL BR G Y N 3B E E 15B 2B 6B N...

Page 15: ...robes will inserted into the thermostat pockets on the immersion heater The immersion heater thermostat probes should alway be inserted in the upper thermostat pocket on the immersion heater and the p...

Page 16: ...ing Pressure 8 0 Bar Opening Pressure of T P Valve 10 0 Bar Opening Temperature of T P Valve 90o C Maximum Pressure on Primary Circuit Indirect Solar Coil 3 5 Bar Element Rating 3kW 240 V Fuse Require...

Page 17: ...N A N A N A N A N A D XL 36 4548 AUXD300 55 355 297 N A N A N A N A N A D XL 36 4567 ULTRASTEEL PLUS INDIRECT AUXN120 35 155 119 N A 3 3 0 67 N A N A B 49 AUXN150 40 190 149 N A 3 77 0 77 N A N A B 5...

Page 18: ...sion heater and the temperature and pressure relief valve Before lling open the hot tap furthest away from the ULTRASTEEL PLUS to let air out Open the cold main isolation valve and allow the unit to l...

Page 19: ...inder With cylinder cold check pressure in cylinder If this is the same as the incoming mains pressure then you are getting backfeed Install a balanced cold supply see page 6 Follow recharge steps on...

Page 20: ...r is hot turn the boiler and or the immersion heater off Do not turn off the water until the discharge runs cool The discharge may also stop CALL OUT A COMPETENT PLUMBER TO SERVICE THE UNIT Tell them...

Page 21: ...rol set d voume is now recharged d W Z Both immersion heater control and boiler heat control thermostats should have been set during is required the the thermostat cover will need to be removed K EKd...

Page 22: ...he unit from the cold mains Attach a hose to the draining tap ensuring that it reaches to a level below the unit this will ensure an ef cient syphon is set up and the maximum amount of water is draine...

Page 23: ...e back pages of the installation instructions supplied with the product and that you have signed it to say that you have received a full and clear explanation of its operation The installer is legally...

Page 24: ...pressure relief valve and expansion valve been tted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all...

Page 25: ...mments Signature SERVICE 3 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 4 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 5 Date Engineer Nam...

Page 26: ...seek evidence of this maintenance to our reasonable satisfaction before approving any guarantee servicing repairs This may include evidence of completed BenchmarkTM log book and service agreement invo...

Page 27: ...ufacturer shall be responsible for any consequential damage howsoever caused The effects of scale build up or the effects of corrosion Any consequential losses caused by the failure or malfunction of...

Page 28: ...ild Date To be completed by the home owner Please use this card to register within 30 days of commissioning occupation if new build to bene t from the Kingspan Environmental 2 year guarantee By comple...