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PRE-INSTALLATION QUESTIONS and ANSWERS

Why does my fireplace or stove give off odour?

It is normal for your fireplace to give off some odour.  This is due to the curing of the paint, adhesives,
silicones and any undetected oil from the manufacturing process as well as the finishing materials used
with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react
with heat and cause odours).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with
the fan off after the curing of the paint has been completed.  These odours can last upward to 40 hours of
burn time, keep burning at a minimum of four hours per use until odours dissipate.

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint.  This paint dries
quickly in 15-20 minutes when first applied at the factory.  However, due to the high temperature silicone
components, the paint will cure when heat is applied to the appliance as it is first used. 
The following information 

applies to the curing process

to get the paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between
each.  Be aware during log and firebox paint curing that a white deposit may be developing on the inside
of the glass doors.  It is important to remove this white deposit from the glass doors with an appropriate
cleaner to prevent build-up (such as Windex or a commercial fireplace glass cleaner).

• Babies, small children, pregnant women and pets should leave the area during the cure phase.

• Ventilate well, open doors and windows.

• Do not touch during curing.

Noise coming from the fireplace?

• Noise caused by metal expanding and contracting as it heats up and cools down, similar to the sound

produced by a furnace or heating duct.  This noise does not affect the operation or longevity of your
fireplace.

• Different types and thicknesses of steel will expand and contract at different rates resulting in

“cracking” and “ticking” sounds throughout the heating and cooling periods.

• You should also be aware that as temperatures change within the unit these sounds will likely re-

occur. Again this is normal for steel fireboxes, and is not a defect.

Cleaning the Glass

During the first few fires, a white film may develop on the glass front, as part of the curing process. The
glass should be cleaned after the unit has cooled down or the film can bake on and become very difficult
to remove. Use a non-abrasive cleaner and do not attempt to clean the glass while it is hot.

Summary of Contents for ZVF33

Page 1: ...cause injury or property damage Refer to this manual for correct installation and operational procedures For assistance or additional information consult a quali ed installer service agency or the gas...

Page 2: ...2...

Page 3: ...utes each firing and a 5 minute cool down between each Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors It is important to remove th...

Page 4: ...ors 16 Installing 17 Installation Clearances 17 Installing by Framing Fireplace 18 Installing Firebox Using Optional Pre Built Mantel Cabinets 19 Installing Gas Line 20 Installing Burner Systems into...

Page 5: ...22 000 32 000 5 5 10 1 6 3 5 35 0 218 ZVFB3633MVP Millivolt Liquid Propane 22 000 33 000 11 13 6 3 10 51 Full Open ZVF52 Vent Free Firebox Required Burner system Select from below to complete the repl...

Page 6: ...ches paper garbage or any other material on top of logs or logs into ame 5 Warning Always operate appliance with front replace screens closed 6 Make sure any safety screen or guard removed for servici...

Page 7: ...any part has been under water Immediately call a quali ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water WARN...

Page 8: ...ray 36VF 106 the two leads from the blower that attach to the thermodisc must be attached together and the thermodisc can be discarded See page 35 for wiring The replace hood is packaged on top of the...

Page 9: ...ING SPECIFICATIONS ZVF33 FIREPLACE AND FRAMING DIMENSIONS FIGURE 1 ZVF33 Framing Clearances to Fireplace Bottom 0 Sides 0 to standoffs Top 0 to standoffs Adjacent side wall 6 Front of replace to ceili...

Page 10: ...m 0 Sides 0 to standoffs Top 0 to standoffs Adjacent side wall 6 Front of replace to ceiling 41 36 17 36 33 7 8 34 36 3 8 17 28 7 16 10 1 4 36 36 3 8 10 1 4 40 3 16 NAILING TABS 17 34 17 33 7 8 0 5 fo...

Page 11: ...Sides 0 to standoffs Top 0 to standoffs Adjacent side wall 6 Front of replace to ceiling 41 17 42 42 36 36 1 4 42 3 8 17 NAILING TABS 30 11 16 9 1 2 9 1 2 42 42 3 8 61 5 16 43 3 8 17 1 2 for gyprock...

Page 12: ...s Adjacent side wall 6 Front of replace to ceiling 41 INSTALL GAS LINE FROM THIS SIDE 20 898 52 000 44 0 FLAME PATTERN 44 375 5 062 6 250 20 898 GAS LINE LOCATED ON OPPOSITE SIDE AS SHOWN Minimum encl...

Page 13: ...atmosphere have a continuous water vapor retarder with a rating of one perm 6 x 10 11 per pasec m2 or less with openings gasketed or sealed and b weather stripping has been added on openable windows...

Page 14: ...ors and vents to the outdoors 4 Compare the maximum Btu Hr the space can support with the actual amount of Btu Hr used __________________ Btu Hr maximum the space can support __________________ Btu Hr...

Page 15: ...e within 12 of the oor on the wall connecting the two spaces You can also remove door into adjoining room Follow the National Fuel Gas Code NFPA 54 ANSI Z223 1 Section 5 3 Air for Combustion and Venti...

Page 16: ...12 of the ceiling and one within 12 of the oor Connect these items directly to the outdoors or spaces open to the outdoors These spaces include attics and crawl spaces IMPORTANT Do not provide openin...

Page 17: ...inches These reboxes can be installed as freestanding units against a wall with the approved optional cabinet mantels or as a built in unit The clearances are the same for either installation method N...

Page 18: ...5 If using optional Brass Surround Kit install the trim after nal nishing and or painting of wall See instructions included with brass trim accessory for attaching Surround 6 Install and properly tes...

Page 19: ...rly test gas log heater Follow installation instructions included with the vent free gas log heater that is being installed NOTICE A quali ed service person must install rebox Follow all local codes N...

Page 20: ...the pilot outlet Make sure that the pressure tap is completely closed after checking gas pressure The pressure should be checked with the appliance burning and the control set on high IMPORTANT Loose...

Page 21: ...echnician 1 Remove replace hood and door Refer to Installation of Door and Hood page 33 2 Remove log set handling carefully by holding gently at each end Refer to Log Placement Gloves are recommended...

Page 22: ...CE LOG SET CROSSOVER LOG RETAINER PINS 4 PIECE LOG PLACEMENT 1 Place Front main Log on locator pins 2 When installing 4 piece log set with rear log separate position rear main log on rear log holder l...

Page 23: ...r and Locator Pin and lower into position STEP 3 Place flat surface of bottom of log onto burner assembly base and push log up to logs 1 and 2 STEP 4 Position log 4 onto rear log holder and pull up to...

Page 24: ...g locator pin 2 Slide log support over pin using two 6 32 x 5 16 screws mount plate to burner grate NOTE Make sure log support is tight against side of burner grate before fastening LOG LOCATOR TAB LO...

Page 25: ...on support bracket and lower into position STEP 4 Place rear log onto rear log holder and pull up to left and right front logs STEP 5 6 Line up holes on crossover logs with locator pins on rear log 4...

Page 26: ...derside of Log C Place log over front burner and locator pin then lower into position as illustrated Step 3 Locate hole on the underside of Log D Place log over front burner and locator pin then lower...

Page 27: ...27 Step 5 Place log A onto rear log holder and pull up to log C D LOGF18 PLACEMENT GUIDELINES continued...

Page 28: ...e front main log A on log locator pins Retainer pin Step 3 Position rear main log B onto rear log holder located on rear of rebox Position locking tabs of rear main log B into locking tabs of front ma...

Page 29: ...29 Step 5 Place Log C onto front burner LOGF24 PLACEMENT GUIDELINES continued...

Page 30: ...urner grate NOTE Make sure log support is tight against side of burner grate before fastening Log Locator tabs Log locator pin Rear log holder Grate Bars Step 3 Place front log by positioning the notc...

Page 31: ...pull up to the left and right front logs Step 7 Line up left crossover log with locator pins and lower into position Step 8 Line up right crossover log with locator pins and lower into position Comple...

Page 32: ...32 CAUTION Do not wire 120 Volt power to Millivolt switches or thermostats MILLIVOLT LIGHTING INSTRUCTIONS...

Page 33: ...Ref C Loosen installed 1 2 DT screws with 1 4 wrench Slide slotted area of hood under screws 2 Tighten screws to nish installation OPTIONAL FIXED SCREEN DOOR 1 Remove curtain system and hood if insta...

Page 34: ...The end of panel with tightened screw can now be slid into teardrop hole Ref A 4 Align opposite side of panel with teardrop Ref A and tighten screw A small wrench may be required to hold nut 5 Ref B f...

Page 35: ...ocation for THERMO DISC WARNING Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation and servicing WARNING El...

Page 36: ...33VF P627SI Rate Screw Manual Ref Part Numbers for No ZVFB3330MAN ZVFB3330MAP Description 12 33VF P8213 33VF P8402 ODS Pilot 13 33VF P522SI 33VF P522SI ODS Valve 14 24GL 104 24GL 104 Valve Bracket 17...

Page 37: ...for No ZVFB3330MVN ZVFB3330MVP Description 10 33VF 113 33VF 113 ODS Shield 12 33VF P8214 33VF P8404 ODS Pilot 13 33VF P637SI 33VF P636SI ODS Valve 14 6000 112 6000 112 Valve Bracket 15 1000 214 1000 2...

Page 38: ...17SI 33VF P627SI Rate Screw Manual 12 33VF P8213 33VF P8402 ODS Pilot Ref Part Numbers for No ZVFB3633MAN ZVFB3633MAP Description 13 33VF P522SI 33VF P522SI ODS Valve 14 24GL 104 24GL 104 Valve Bracke...

Page 39: ...rs for No ZVFB3633MVN ZVFB3633MVP Description 10 33VF 113 33VF 113 ODS Shield 12 33VF P8214 33VF P8404 ODS Pilot 13 33VF P637SI 33VF P636SI ODS Valve 14 6000 112 6000 112 Valve Bracket 15 1000 214 100...

Page 40: ...VF 113 Pilot Bracket Ref Part Numbers for No ZVFB5240MVN ZVFB5240MVP Description 12 33VF P8214 33VF P8404 ODS Pilot 13 33VF P637SI 33VF P636SI ODS Valve 14 6000 112 6000 112 Valve Bracket 15 1000 214...

Page 41: ...F P522SI 33VF P522SI ODS Valve 14 24GL 104 24GL 104 Valve Bracket 16 33VF P617SI 33VF P627SI Rating Screw 17 33VF P603VE 33VF P603VE Compression Sleeve 3 16 18 33VF P613VE 33VF P613VE Compression Nut...

Page 42: ...VF P8214 33VF P8404 ODS Pilot 13 33VF P637SI 33VF P636SI ODS Valve 14 6000 112 6000 112 Valve Bracket 15 1000 214 1000 214 Piezo 17 33VF P603VE 33VF P603VE Compression Sleeve 3 16 18 33VF P613VE 33VF...

Page 43: ...nd Chrome Cover New Style 31 3 16 H x 36 5 8 W Z6SPB Surround Polish Brass Cover New Style 31 3 16 H x 36 5 8 W ZVF33DS Door Frame c w Fixed Screen Z33FK Fan Kit w Variable Wall Mount Speed Control Te...

Page 44: ...i Lo Flame Adjustment Millivolt Only Z36RL Refractory Liner 3 Piece ZVF42U KINGSMAN ZERO CLEARANCE VENT FREE FIREBOX w BOTTOM PAN Listed for USA as a Universal Firebox Framing 42 3 8 W x 36 1 4 H x 17...

Page 45: ...7 000 BTU HR Liquid Propane BURNER WITH GRATE Bottom Firebox Pan Required when used with models ZVF52 Valve located underneath burner assembly GLVF24MAN Vent Free Gas Log Burner Manual Valve 35 000 BT...

Page 46: ...FF position Possible Cause Remedy 1 Gas leak 1 Locate and correct all leaks 2 Control valve defective 2 Replace control valve When Igniter button is pressed there is a spark at ODS pilot but no igniti...

Page 47: ...er is damaged 2 Replace burner 3 Gas regulator is defective 3 Replace gas regulator Slight smoke or odor during initial operation Possible Cause Remedy 1 Vapors from paint or curing process of logs 1...

Page 48: ...th service or maintenance h damage repairs inoperation or inefficiency resulting from faulty installation or application i electricity or fuel costs or any increase in electricity or fuel cost whatsoe...

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