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Using Flex Bends

4. Avoid cutting joists by offsetting the flex pipe.  See Fig. 2.
5. When using 45˚ bends a bend support is required directly above the

highest bend.

6. When installing a bend in a joist area a minimum of 2 1/2” clearance

to combustible to the top of bend must be maintained, sides and bot-
tom of pipe, a 1” clearance to combustibles must be maintained.  If
running horizontal through an area a 1 1/2” minimum clearance to
the top of the horizontal pipe must be maintained.

7. Maximum vertical height of system should not exceed 40 feet.
8. Use roof support and 7” rigid pipe at roof level.  Flex not permitted

within roof support.

9. When penetrating the roof a rigid 7” galvanized pipe must be used.

Attach the 7” flex to the 7” rigid with high temperature sealant,
secure with four screws assuring the flex and rigid pipe are secured.
4” flex pipe must be secured the same way with 4 screws but must
penetrate the 4” flex and 4” section of termination.  Attach 7” rigid
pipe to 7” termination with sealant and screw with 4 sheet metal
screws. (See Fig. 3).

10. Vertical termination clearance is 18” (inches) above the roof, mea-

sured from highest point of exit on the roof line.

11. Support vertical pipes to maintain minimum of one inch or greater

clearances to combustibles.

Venting Straight Up Through Roof

1. An Attic Insulation Shield must be installed where the vent passes

from a lower living space into an attic space where the chimney is
not enclosed. It is designed to keep insulation materials away from
the chimney. See Fig. 1.

2. When installing the Attic Insulation Shield where the chimney pass-

es from a living space to an attic space, install the shield from below
and nail in place using 1” spiral nails.

3. A fire stop must be installed on the bottom side of the joists when

passing through a ceiling or floor. If an attic insulation shield is to
be used, a fire stop is not required.

Roof Flashing

Ensure that you have the proper roof flashing by checking your
roof pitch using a level and two rulers, or by using a roof pitch
card.        See figure below.
Slide a Roof Flashing suitable to your roof slope over the vent.
Place the edge of the flashing plate that will be on the higher part
of the roof slope under the shingles. Both the sides and the lower
edge lay on top of the shingles.

NOTE: At the top edge of the flashing plate, lift the shingles
and nail the plate to the roof deck, then cement the shingles to
the plate with a suitable waterproof mastic.

Ensure that the chimney is plumb. Square up the flashing plate
and nail in place to the roof deck. Use 12 nails with neoprene
washers or cover the heads with a suitable waterproof mastic.
Wrap the storm collar around the vent above the flashing. Secure
the ends together loosely with nut and bolt supplied. Slide the col-
lar down the vent until it comes in contact with the flashing.
Tighten the bolt and seal the Storm Collar to the vent with a suit-
able waterproof non-combustible mastic.
The flashing and storm collar should be painted to match the roof
shingles. This will extend its life and improve the appearance.
Clean, prime and paint with suitable painting products.

Vertical Venting in Cold

Climates

In cold climate conditions
where temperatures go below -
10 degrees Celsius or 14
degrees Fahrenheit, we recom-
mend that the chase be insulated
and where the vent pipe be
wrapped with an insulated
mylar sleeve. This will increase
the temperature of the vent and
help the appliance to vent prop-
erly in cold weather conditions.
It is also important in vertical
vented direct vent appliances
that the appliance be operated
daily during the winter months
as this will help stop the
Termination from freezing up.
We recommend using a thermo-
stat set at room temperature to
allow the unit to cycle.

Summary of Contents for Zero Clearance

Page 1: ...use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance What To Do If You Smell Gas Do not try to light any appliance Extinguish any open flame Do not touch...

Page 2: ...hould leave the area during the cure phase Ventilate well open doors and windows Do not touch during curing Why does my fireplace or stove give off odor It is normal for your fireplace to give off som...

Page 3: ...14 Mantel Leg Clearances 15 Clearance to Combustibles Specifications 16 Dimensions Installation of Wall Mount Surrounds 17 Fan Installation 18 Brick Installation 19 Porcelain Panel Installation Guide...

Page 4: ...ANUFACTURED MOBILE HOMES Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada An appliance must be grounded to the s...

Page 5: ...iately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water 12 WARNING Do not operate appliance with t...

Page 6: ...terminal must be used and if applicable a Product approved air intake must be used Installation shall be in strict compliance with the manufacturer s instructions A copy of the installation instructi...

Page 7: ...d installation with a top vent is possible as long as the hori zontal portion of the vent system does not exceed 20 feet 6 1 m A Flat on a wall D As a room divider B Across the corner E Flat on wall c...

Page 8: ...be raised a minimum of 2 7 8 above the finished floors to accommodate the wall surround The fireplace may be raised higher but the 60 clearance measured from the bottom of the fireplace to the ceilin...

Page 9: ...9 Z33CVCK Framing and Facing Requirements ZDV3318 WITH Z33CVCK CLEAN VIEW CIRCULATING KIT Z33CVCK with Wall Surround...

Page 10: ...nd installation with a top vent is possible as long as the hori zontal portion of the vent system does not exceed 20 feet 6 1 m A Flat on a wall D As a room divider B Across the corner E Flat on wall...

Page 11: ...fireplace must be raised a minimum of 2 1 2 above the finished floors to accommodate the wall surround The fireplace may be raised higher but the 60 clearance measured from the bottom of the fireplac...

Page 12: ...12 Z36CVCK Framing and Facing Requirements ZDV3622 WITH Z36CVCK CLEAN VIEW CIRCULATING KIT Z36CVCK with Wall Surround...

Page 13: ...ers skip to Step 4 Using screws provided fasten the non combustible header onto the top of CVCK assembly 4 Hang CVCK onto top of fireplace retainer tabs and rotate into position Fig 2 5 Using 4 suppli...

Page 14: ...ZDV3318 3622 Mantels Surrounds Warning Combustible objects must not be placed on a non combustible mantel unless the non combustible mantel meets the minimum height and width requirements for a combu...

Page 15: ...o or over the front face of the fireplace NO PORTION OF GRILL AREA OR DOOR AREAS CAN BE COVERED except where designer clean view kit is used Combustible material can extend flush to unit up to the top...

Page 16: ...iance For units with CVCK Clear View Circulating Kit see framing with CVCK to establish floor heights ZDV3622 Clearance to Combustibles Clearance to Combustibles Back from Standoffs 0 inches 0 mm Side...

Page 17: ...G 8 3 4 8 3 4 H 1 1 I 1 3 16 1 3 16 1 Set Surround Lip on CVCK Ledge and ensure that it is securely in place 2 Swing the upper portion of the Surround so that the Surround Ledge is resting on top of t...

Page 18: ...o 120v Install a duplex outlet to junction box and plug fan into outlet 4 Turn the wall switch on clockwise Turn fireplace on Once the sensor in the unit reaches operating temperature approximately 10...

Page 19: ...towards you and lift panel over the burner assembly Fig 2 5 To place side Liner Panels rotate panel towards you and place bottom edge of panel over the front ledge of firebox Fig 3 Rotate panel uprigh...

Page 20: ...e panel tilt it towards you while lifting it over the burner assembly 5 To place the side liner panels rotate it towards you while placing the bottom edge over the front ledge of the firebox Then rota...

Page 21: ...proved fittings Always pro vide a union so that gas line can be easily disconnected for burner or fan servic ing See gas specification for pressure details and ratings 4 When a vertical section of gas...

Page 22: ...pilot screw to provide proper sized flame Caution Do Not Wire 120 Volt PowerTo Millivolt Switches Or Thermostats Recommended Maximum Lead Length Double Wire When Using Wall Switch or Thermostat Wire...

Page 23: ...amped on the side of the injector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove 5 Refer to the Appliance Manufacture...

Page 24: ...ch If burner comes on replace Switch ON defective wall switch If okay jumper wires across wall switch wires at valve If burner comes on wires are faulty or connec tions are bad Generator may not be ge...

Page 25: ...4 Locate left side Log 1 locator tab Place Log 1 onto locator tab by aligning placement hole on the underside of Log 1 with tab STEP 5 Locate right side Log 2 locator tab Place Log 2 onto locator tab...

Page 26: ...ate bar Slide into place and rest Log 5 onto Log 2 s flat area STEP 10 Position Log 6 up against the 2nd grate from the right Log 6 will rest onto Log 2 Do not position over main burner ports STEP 11...

Page 27: ...fami ly dwellings and serves both dwellings 4 Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor 5 Clearance in accordance with local installati...

Page 28: ...g Kingsman Flex pipe is shipped in unexpanded length When installing pipe expand the lengths Pipe can be expanded to twice their lengths e g 4ft to 8ft Fully expand pipe and cut off excess Do not use...

Page 29: ...ght of the system and the number of bends required 2 Having determined the vertical distance determine the maxi mum horizontal section allowed 3 Vent table has been established for 90 horizontal verti...

Page 30: ...assing through a ceiling or floor If an attic insulation shield is to be used a fire stop is not required Roof Flashing Ensure that you have the proper roof flashing by checking your roof pitch using...

Page 31: ...IR INTAKE ADJUSTMENT PLATE NOTE Unit comes preset for short horizontal or vertical venting under a 15 feet run Follow these instructions when venting exceeds 15 foot run 1 Locate the 3 x 1 4 hex screw...

Page 32: ...ight Series 3 Black Z33DDTS1A Trim Antique for Designer Straight Series 1 Z33DDTS1C Trim Chrome for Designer Straight Series 1 Z33DDTS1P Trim Polish for Designer Straight Series 1 Child Safety Screens...

Page 33: ...36DDS3BL Designer Door Straight Series 3 Black Z36DDTS1A Trim Antique for Designer Straight Series 1 Z36DDTS1C Trim Chrome for Designer Straight Series 1 Z36DDTS1P Trim Polish for Designer Straight Se...

Page 34: ...ece Kit Catalog Number Description ZDVHSK Horizontal Vent Starter Kit 3 FT Length Horizontal Vent Termination Wall Thimble 36 Flex Pipe Mill Pac ZDVHSK5 Horizontal Vent Starter Kit 5 FT Length Horizon...

Page 35: ...service or maintenance h damage repairs inoperation or inefficiency resulting from faulty installation or application i electricity or fuel costs or any increase in electricity or fuel cost whatsoeve...

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