Kingsman FDV350 Installation Instructions Manual Download Page 30

 

IPI Electronic Ignition System 

 

Overview 

The IPI system is an advanced burner controller that 

provides you with the option of having either a Standing-

Pilot, or an intermittent igniting system. This alternating 

mode is controlled by the CPI/IPI Switch (Continuous Pilot 

Ignition/Intermittent Pilot Ignition) located on the IPI System 

Box. The difference between a Standing-Pilot and an 

Intermittent-Pilot is in whether the pilot stays lit or shuts off: 
In Standing-Pilot, the pilot assembly is lit by the IPI Main 

Module and continues to stay lit until 1) the CPI/IPI Switch is 

switched to the IPI position; 2) a loss of electrical power 

(battery and AC source), 3) the flame sensor loses its signal, 

4) the fuel supply discontinues, or 5) the IPI Main Module 

malfunctions. 
In the Intermittent-Pilot mode, the pilot shuts off when the 

appliance is not in use. The advantage of this mode is that 

fuel is not consumed when the fireplace is not operating. 
NOTE: In some jurisdictions Intermittent-Pilot is required. 

That means the pilot cannot remain lit when the appliance is 

not operating. 

Components 

The core of the IPI system is the Main Module and the IPI 

Valve. With these two components the system is able to 

operate a gas fireplace. There are also other components 

available to complement the IPI system. 
IPI System Cover: Is essential in keeping the components at 

their proper operating temperatures. 

DO NOT OPERATE 

THE APPLIANCE WITHOUT THIS COVER.

 

AC Adapter 

Plug In 

CPI / IPI 

Switch 

Remote 

Receiver 

Module 

IPI Module

Fan Control Module 

UHS 

Box 

Cover

Backup 

Battery 

Pack 

Modulating Servo Motor: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote. 

Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be 

present. 
Backup Battery Pack: This component permits the IPI system to operate without the need for an external AC Adapter 

power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still 

operable. 

NOTE:

 In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot 

or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you 

must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, remove the 

batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off 

for approximately 25 seconds to clear its lockout.

 

Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter. 

 

Standing Pilot Mode for Colder Climates (Below Freezing) 

For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this 

procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal 

temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup. 

30

Summary of Contents for FDV350

Page 1: ...by a qualified installer service agency or the gas supplier Installation Instructions This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home wh...

Page 2: ...structions 20 Burner Removal Burner System Removal 21 Troubleshooting the Gas Control System 22 Component Locations 23 PROFLAME 2 Proflame 2 Box 23 Proflame 2 Parts List Basic System Parts List Config...

Page 3: ...pread the bottom of the Safety Screen frame slightly to engage the Bottom Retainer Tab onto the Glass Door Frame To remove Safety Screen Wait Until Fireplace is Completely Cool and reverse these steps...

Page 4: ...e sounds produced by a furnace or heating duct This noise does not affect the operation or longevity of your fireplace It is also normal for the fan to make some noise when it comes on This noise can...

Page 5: ...dition of vent and vent terminal for sooting or obstruction and correct if present 6 Vacuum and clean any debris in the firebox that is not supposed to be there 7 Test and measure the flame failure re...

Page 6: ...annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material et cetera It is imperative that control compartments burners and...

Page 7: ...ication plate shall be mounted at the exterior of the building four feet directly above the location of vent terminal The plate shall be of sufficient size to be easily read from a distance of eight f...

Page 8: ...D USING THE B VENT CONVERTER CANNOT BE INSTALLED IN A MANUFACTURED MOBILE HOME Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical...

Page 9: ...loor protection being required This unit has been tested in an Alcove Minimum Dimensions of Alcove are as follows Depth 30 Height 55 5 Width 52 5 THE FOLLOWING MINIMUM DISTANCES TO COMBUSTIBLES MUST B...

Page 10: ...ise Use the set screw on the side of the variable speed control to increase or decrease the minimum fan speed It may be desirable to lower minimum fan speed to decrease the sound level created by the...

Page 11: ...rounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing controls Wir...

Page 12: ...ght of panel tilt the top panel towards you slightly and pull your right hand towards you slightly and place panel onto the rear of the firebox NOTE TAKE CARE NOT TO DAMAGE PILOT ASSEMBLY WHEN PLACING...

Page 13: ...de of the log mounting pan as shown in the picture Fig 5 Log C has to be lowered into position just behind logs A and B Log C has an area notched out of the rear of it to fit over rear positioning bra...

Page 14: ...e Door Frame to the unit reverse the above steps GENERAL GLASS INFORMATION GLASS CLEANING It will be necessary to clean the glass periodically During start up condensation which is normal forms on the...

Page 15: ...st pressures in excess of 1 2 PSIG 3 5 KPa 9 The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas sup ply pip...

Page 16: ...th the burner tube The pilot flame should also be inspected monthly to ensure proper operation Flame should appear similar to the above picture Conversion Kit Instructions PART A Models FDV350N FDV350...

Page 17: ...ector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet fo...

Page 18: ...Gas Conversion for Modulator PART C 18...

Page 19: ...ly the pilot burner located on the rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then conti...

Page 20: ...e department LIGHTING INSTRUCTIONS 1 Stop Read the above safety information on this label 2 Remove batteries from receiver and or Battery Backup Pack 3 Turn off all electric power to the fireplace 4 T...

Page 21: ...eplace 2 Remove 8 DT Screws indicated by arrows in drawing from Burner Pan 3 Carefully work the Burner Pan loose Lift the assembly upward to remove it from the firebox 4 Installation is the reverse of...

Page 22: ...ge Check generator with millivolt meter Take reading at generator terminals of gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Rep...

Page 23: ...to Proflame 2 Section for more information Proflame 2 Box can be inserted removed through the opening at the back of the pedestal base FRONT Battery Backup Valve Fan Gasline Flex Connection Proflame 2...

Page 24: ...920 5 584 PWR C Wire Harness PF2 Main Power Cord 6 1002 P12BH Battery Housing 7 1006 P921si Wire harness for Split flow 0 584 921 Not available 8 1005 P2SCH Label PF2 Schematic Decal 9 584 X12 Power V...

Page 25: ...must be followed to reset the PF2 Module Press the Red SW1 button until you hear three beeps Within 10 seconds press the SW1 button again until you hear it beep The PF2 Module may now be turned on off...

Page 26: ...Press UP on the UP DOWN Arrow Key Display will show CPI The module in the fireplace will beep once to confirm command TO RETURN TO IPI INTERMITTENT PILOT MODE Repeat steps one and two and then press...

Page 27: ...Proflame 2 Remote Control 27...

Page 28: ...Note When Smart Thermostat is activated manual flame height adjustment is disabled Note This function is only available in Room Thermostat or Smart Thermostat Control Mode 28...

Page 29: ...29...

Page 30: ...Switch Remote Receiver Module IPI Module Fan Control Module UHS Box Cover Backup Battery Pack Modulating Servo Motor Is an add on valve component that permits HI LO functionality to be controlled by t...

Page 31: ...press the Thermostat Key The LCD display on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or D...

Page 32: ...or 1002 P910si Electrode Flame Sensor 35 Length 5 1002 P302si IPI Ignition Board 6 1002 P850si AC Wall Adapter 7 1002 P12BH Battery Pack 8 1002 P912si Wiring Harness 9 1001 P166si Orifice Pilot NG 62...

Page 33: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 33...

Page 34: ...Receiver Module 584 523 521 221 1001 P221SI Receiver Module 584 523 521 221 1001 P221SI 34...

Page 35: ...I or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams...

Page 36: ...Configuration 3 Remote ON OFF variable HI LO and fan capabilities Refer to the fan installation removal section for fan installation 36...

Page 37: ...u h 3 kW and 50 000 Btu h 15 kW 12 in 30 cm for appliances 50 000 Btu h 15 kW K Clearance to a mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally L Clearance abo...

Page 38: ...ely every two feet to stabilize 4 flex in the center of 7 flex When forming bends place spring in bend or before and after See Fig 1 Horizontal runs require support metal straps every 2 feet In offset...

Page 39: ...installed in either the horizontal or vertical runs Minimum clearances on venting 4 to top of elbow 2 1 2 from top of horizontal pipes 1 on all other existing pipes Only trim kit s supplied by the ma...

Page 40: ...um stove performance HOW TO USE THE VENT TABLE 1 Determine the height of the system and the number of elbows required 2 Use the Venting Chart to determine the maximum horizontal distance allowed Total...

Page 41: ...e pipe extends properly through wall thimble and into vent termination 7 Before joining pipes to fireplace flue apply a bead of high temperature sealant Mill Pac to end of pipe First attach the four i...

Page 42: ...w well is recommended with adequate and proper drainage as per local codes Leave 2 clearance below snorkel to prevent water from entering the Snorkel Termination Do not enclose the Snorkel within a wa...

Page 43: ...pitch card Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles Both the sides and...

Page 44: ...anded to 20 expanded ZDVFS Firestop Spacer required when passing through floors and ceilings ZDVVOS Offset Support Strapping needed to support pipe when bending FDVE45 7 diameter x 45 Black Elbow FDVE...

Page 45: ...r before installation is complete 1 Close all doors and windows in the room with the fireplace 2 Turn on all exhaust fans and the furnace blower 3 Turn on the fireplace Set burner flame to high 4 Wait...

Page 46: ...n being used Follow the B Vent chart for horizontal vertical or offset venting Minimum venting is 12 ft Maximum venting is 60ft Seal all connections in venting system A 90 elbow can be installed direc...

Page 47: ...ve Black Wall Trim Plate VALVE SYSTEM PARTS MILLIVOLT 1000 P136WR Generator Thermopile 1001 P069SI Electrode Sparker 915 069 TC SIT 1001 P216SI Thermocouple 290 216 TC SIT 1001 P165SI Orifice Pilot NG...

Page 48: ...7 Dia Black Pipe 24 Length 7 Dia Black Pipe 48 Length 7 90 Degree Black Elbow 4 Flex 48 Unexpanded 96 Expanded 7 Black Bands 3 Mill Pac FDVVSK Vertical Vent Starter Kit Direct Vent Stoves Starter Kit...

Page 49: ...other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or app...

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