Kingsman Fireplaces FDV200S Installation Instructions Manual Download Page 23

Millivolt System, Lighting, and Burner Control 

 

FOR YOUR SAFETY READ BEFORE LIGHTING 

 

BEFORE LIGHTING 

A  This appliance has a pilot which must be lighted by hand. When 

lighting the pilot, follow these instructions exactly. 

B  Smell all around the appliance area for gas. Be sure to smell next 

to the floor because some gas is heavier than air and will settle on 

the floor. 

WHAT TO DO IF YOU SMELL GAS 

 

Do not try to light an appliance. 

 

Do not touch any electrical switch; do not use any phone in your 

building. 

 

Immediately call your gas supplier from a neighbour’s phone. Follow the 

gas supplier’s instructions. 

 

If you cannot reach your gas supplier, call the fire department. 

C  Use only your hand to push or turn the gas control knob. Never use 

tools. If the knob will not push in or turn by hand, don’t try to repair it. 

Call a qualified technician. Force or attempted repair may result in a fire 

or explosion. 

D  Do not use the appliance if any part has been under water. Immediately 

call a qualified service technician to inspect the appliance and to 

replace any part of the control system which has been under water. 

LIGHTING INSTRUCTIONS 

1.  Stop! Read the safety information above this label. 

2.  Set the thermostat to lowest setting. 

3.  Turn off all electrical power to the appliance. 

4.  Locate valve under the burner assembly. 

5.  If the control knob is not already in the off position, i.e. the word 

“OFF” in the 9 o’clock position, then push in the gas control knob 

slightly and turn 

 clockwise to “OFF”. NOTE: Knob cannot be 

turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do 

not use force. 

6.  Wait five [5] minutes to clear out any gas. If you then smell gas. 

STOP! Follow “B” in the safety information above on this label. If 

you don’t smell gas then go to the next step. 

7.  Now push in the control knob slightly and turn 

 counter-clockwise 

to the “PILOT” position. 

8.  Push in the control knob all the way and hold it. With the other 

hand push in the red igniter button until you hear a click. Now 

observe closely the pilot burner located on the rear center-left 

hand side of the main burner.  

If a flame has appeared then continue to depress the control knob for 20 

seconds. If the flame did not appear then continue to depress the red 

igniter button every 5 seconds until a flame is established. NOTE: If 

after 30 seconds a flame has not yet been established then turn the 

control knob back to the off position and repeat steps 5, 6 & 7. 

9.  Once the pilot has been established hold the control knob in the 

depressed position for approximately 25 seconds before releasing. If 

the flame goes out then repeat steps 7 and 8. 

  If the knob does not pop up when released, stop and immediately call 

your service technician or gas supplier. 

  If the pilot will not stay lit after several tries, turn the gas control to 

“OFF” and call your service technician. 

10.  Now turn the control knob to the “ON” position. The burner will not light 

unless the wall switch thermostat or remote control is turned “ON” or in 

the case of the thermostat there is a call for heat. 

11.  Close the access door and turn all electrical power back to the 

appliance. 

12.  The pilot must be turned off when the unit is not in use. 

TO TURN OFF THE APPLIANCE 

1.  Set the thermostat to lowest setting. 

2.  Turn off all electric power to the appliance if service is to be 

performed. 

3.  Open the control access door. 

4.  Push in the gas control knob slightly and turn 

 clockwise to the “OFF” 

position. Do not force. 

5.  Replace control access panel. 

 

 

 

 

Recommended Maximum Lead Length (Double Wire) 

When Using Wall Switch or Thermostat 

Wire Size 

Max. Length 

14ga 

100ft [30.4m] 

16ga 

64ft [19.5m] 

18ga 

40ft [12.1m] 

20ga 

25ft [7.6m] 

22ga 

15ft [4.5m] 

CAUTION: DO NOT WIRE 120V POWER TO 

MILLIVOLT SWITCHES OR THERMOSTAT. 

 

 

 

NOTE

: Only one on/off device (manual on/off, remote control, or hard wired thermostat) should be connected to the 

appliance at any one time, this is most important when installing an insert or stove as the on/off rocker switch is installed at 

the factory. 

WARNING

:

 

If you do not follow these instructions exactly, a fire or explosion may result causing property  

 

 

  damage, personal injury or loss of life.

 

To ON/OFF,  

Wall Switch, 

Thermostat*, Or 

Remote Receiver 

Millivolt Valve Shown 

23

Summary of Contents for FDV200S

Page 1: ...y or the gas supplier Installation Instructions This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This...

Page 2: ...t Part B series 0190XYZ 21 Gas Conversion for Modulator PART C 22 Millivolt System Lighting and Burner Control 23 Electronic Ignition Lighting Instructions 24 Troubleshooting the Gas Control System 25...

Page 3: ...PARTS LIST FDV200S Parts List 48 49 WARRANTY Glass Safety Termination Cap Safety 50 Limited Lifetime Warranty 51 3...

Page 4: ...Top Hooks into Top Slots 3 Engage Bottom Hooks into Bottom Slots Top Slot Bottom Hook Top Hook To remove Safety Screen Wait Until Fireplace is Completely Cool and reverse these steps Bottom Hook Top H...

Page 5: ...sounds produced by a furnace or heating duct This noise does not affect the operation or longevity of your fireplace It is also normal for the fan to make some noise when it comes on This noise can be...

Page 6: ...condition of vent and vent terminal for sooting or obstruction and correct if present 6 Vacuum and clean any debris in the firebox that is not supposed to be there 7 Test and measure the flame failure...

Page 7: ...due to excessive lint from carpeting bedding material et cetera It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Make sure that the ga...

Page 8: ...ication plate shall be mounted at the exterior of the building four feet directly above the location of vent terminal The plate shall be of sufficient size to be easily read from a distance of eight f...

Page 9: ...IN MANUFACTURED MOBILE HOMES IN CANADA Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada An appliance must be gro...

Page 10: ...rotection being required This unit has been tested in an Alcove Minimum Dimensions of Alcove are as follows Depth 30 Height 55 5 Width 52 5 THE FOLLOWING MINIMUM DISTANCES TO COMBUSTIBLES MUST BE OBSE...

Page 11: ...Remote Receiver Battery Backup Remote Receiver Battery Backup Piezo Igniter Piezo Igniter Valve Valve Valve Battery Backup Battery Backup Fan Speed Control Fan Speed Control Fan Speed Control Proflame...

Page 12: ...y remove the Rear Tabs from the unit To Install Component Cover Hook the Rear Tabs over the back of the Component Tray Next attach front of Component Cover with 2 DT screws WARNING Wait until unit is...

Page 13: ...FDV200S Optional Fan Installation Part F45FK 13...

Page 14: ...rounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing controls Wir...

Page 15: ...oval diagram 2 Place Back Brick Panel up to rear of firebox leaving bottom of panel slightly forward for support 3 Remove left and right Brick Clips using a 1 4 nut driver Do not discard Brick Clips 4...

Page 16: ...Tabs 3A and 3B Do not place Log 3 on top of Locating Tabs Step 4 Place Log 4 onto notched areas of Log 1 and Log 3 Step 5 Place Log 5 up against the 2nd Grate Bar from the left as shown Step 6 Place G...

Page 17: ...Door and Glass Information FDV200S Safety Screen Frame Assembly Glass Front Door Assembly Screw Screw 17...

Page 18: ...olated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas sup ply piping system at test pressures equal to or less than 1 2 PSIG 3 5 KPa G...

Page 19: ...ription Pilot Orifice Burner Orifice Brass 1000 255 Brass Nipple Air Shutter Hi Lo Regulator 200DV CKLP FDV200SLP Propane Conversion Millivolt 1001 P167SI 30 977 167 1 16 1000 253 closed Full Open 100...

Page 20: ...to convert the valve from one type of fuel to the other Step 8 Check for gas leaks around the pilot burner tube and face of valve Step 9 Attach conversion label to label plate on bottom of unit writi...

Page 21: ...njector near the top Propane injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sh...

Page 22: ...Gas Conversion for Modulator PART C 22...

Page 23: ...ly the pilot burner located on the rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then conti...

Page 24: ...all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Wait five 5 minutes to clear out...

Page 25: ...as valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Replace faulty generator if reading is below specified minimum Plugged burner orifi...

Page 26: ...13 1002 P033SI TC Pilot Burner IPI Assembled NG 199 033 14 1002 P047SI TC Pilot Burner IPI Assembled LP 199 047 15 1001 P166SI TC Orifice Pilot NG 977 166 62 IPI 16 1001 P168SI TC Orifice Pilot LP 977...

Page 27: ...s required The following sequence must be followed to reset the PF2 Module Press the Red SW1 button until you hear three beeps Within 10 seconds press the SW1 button again until you hear it beep The P...

Page 28: ...the main burner has been cycled ON OFF and the pilot is also out follow the procedures described in this manual to light the pilot To switch from IPI to CPI Mode 1 Turn the fireplace OFF using the ON...

Page 29: ...Proflame 2 Remote Control 29...

Page 30: ...Note When Smart Thermostat is activated manual flame height adjustment is disabled Note This function is only available in Room Thermostat or Smart Thermostat Control Mode Halogen lights only 30...

Page 31: ...iring Diagram For use with all Kingsman manufactured IPI Proflame 2 models for all types of gas noted on rating plate Supply 120VAC 60Hz 3A 6 volts battery backup Pour utilisation avec tous les mod le...

Page 32: ...ck This component permits the IPI system to operate without the need for an external AC Adapter power source The advantage to using the battery backup is that in the case of a power failure the applia...

Page 33: ...hat the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of...

Page 34: ...P 977 168 35 IPI 11 1002 P012SI IPI Stepper Kit LP 907 012 12 1002 P013SI IPI Stepper Kit NG 907 013 13 1002 P014SI IPI Reg Kit LP Hi Lo 907 014 14 1002 P016SI IPI Reg Kit NG Hi Lo 907 016 15 1002 P01...

Page 35: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 35...

Page 36: ...s with remote HI LO capabilities a modulating servo is required to be installed on the valve The connectors to this servo must be connected to the Remote Harness as shown SCHEMATIC PICTURE NOTE Fan Op...

Page 37: ...er Adapter P N 1002 P850si The Remote Receiver IPI or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the...

Page 38: ...lities Refer to the fan installation removal section for fan installation NOTE Fan Option is not available on some models of fireplace Check with your dealer NOTE This Configuration is not available o...

Page 39: ...3 m horizontally L Clearance above paved sidewalk or paved driveway located on public property 7 ft 2 13 m Notes 2 M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm N Where a ve...

Page 40: ...g in bend or before and after See Fig 1 Horizontal runs require support metal straps every 2 feet In offset installation support straps should be used to stabilize pipe Expand 4 and 7 flex pipe to the...

Page 41: ...installed in either the horizontal or vertical runs Minimum clearances on venting 4 to top of elbow 2 1 2 from top of horizontal pipes 1 on all other existing pipes Only trim kit s supplied by the ma...

Page 42: ...m and the number of elbows required 2 Use the Venting Chart to determine the maximum horizontal distance allowed Note For each 45 elbow installed in the horizontal run the length of the horizontal run...

Page 43: ...he pipe extends properly through wall thimble and into vent termination 7 Before joining pipes to fireplace flue apply a bead of high temperature sealant Mill Pac to end of pipe First attach the four...

Page 44: ...w well is recommended with adequate and proper drainage as per local codes Leave 2 clearance below snorkel to prevent water from entering the Snorkel Termination Do not enclose the Snorkel within a wa...

Page 45: ...VENTING AIR INTAKE PLATE ADJUSTMENT NOTE Unit comes preset for vertical venting under 15 feet Follow these instructions when venting exceeds 15 feet vertical 1 Locate the 3 x 1 4 hex screws and using...

Page 46: ...f pitch card Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles Both the sides an...

Page 47: ...anded to 20 expanded ZDVFS Firestop Spacer required when passing through floors and ceilings ZDVVOS Offset Support Strapping needed to support pipe when bending FDVE45 7 diameter x 45 Black Elbow FDVE...

Page 48: ...lve Nova LP Hi Lo 0820651 1001 P634SI Valve Nova NG Hi Lo 0820652 1001 P713SI Pilot Burner LP 199 713 TC SIT 1001 P714SI Pilot Burner NG 199 714 TC SIT 1000 214 Piezo Igniter 1244 17 Mark21 1001 P144S...

Page 49: ...ains Horizontal Vent Termination Zero Clearance Wall Sleeve Black Wall Trim Ring 7 Dia Black Pipe 24 Length 7 Dia Black Pipe 48 Length 7 90 Degree Black Elbow 4 Flex 48 Unexpanded 96 Expanded 7 Black...

Page 50: ...eep toddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety...

Page 51: ...hemicals other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matchi...

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