KingKutter TG-48-XB Operator'S Manual Download

Page: 31 / 36

TG-48-XB & TG-54-XBX SIDE GEARBOX PARTS LIST

Ref. No.

Part #

Model #

TG-48-XB

Hub

977028

Oil Seal (55 X 78 X 12) Dbl Lip

977029

Bearing (ISO 1209)

977030

Snap Ring (ID 85mm X OD 90.5)

977031

Spacer (55 X 46 X 23.5)

977032

Spur Gear (27 Teeth)

977033

Snap Ring (45mm X ID 41.5)

977034

Housing

977035

Bearing (6010)

977036

Snap Ring (50mm X ID 45.8)

977037

Spur Gear (38 Teeth)

977038

Gasket Round

977039

Gasket

977040

Pipe Plug 1/2” - 14 NPT

977019

Pressure Relief Plug 1/2” - 14NPT

902007

Hex Cap Screw, Lockwasher(Pkg.4)

505024

Cover

977041

Hex Cap Screw, Lock Washer, Nut (8-Pk)

505023

Snap Ring (80mm X OD 85.5)

977046

Part #

TG-54-XBX

977028

977029

977030

977031

977032

977033

977034

977035

977036

977037

977038

977039

977040

977019

902007

505024

977041

505023

977046

Side Gearbox Hub & Shaft w/Disc

100106

Summary of Contents for TG-48-XB

Page 1: ...PO BOX 1200 305 Commerce Drive Winfield Alabama 35594 TG 48 XB TG 54 XBX ROTARY TILLER OPERATOR MANUAL Part No 999995 www kingkutter com...

Page 2: ......

Page 3: ...ut only by proper care and opera tion can you expect to receive the service and long life de signed and built into it Sometime in the future your tiller may need new parts to replace those that are wo...

Page 4: ...re damaged or worn which under contin ued operation would cause damage wear to other parts or cause a safety hazard l Return the equipment or parts to the authorized King Kutter dealer from where it w...

Page 5: ...Safety Training 11 Transportation Safety 15 Attaching To Tractor 16 Sizing PTO 18 Operating Instructions 19 Maintenance 20 Maintenance Safety 20 Safety Decal s And Locations 22 PTO Shaft Parts 27 Repl...

Page 6: ...oided could result in serious injury or death This signal word is to be limited to the most ex treme situations typically for machine components that for functional purposes cannot be guarded WARNING...

Page 7: ...they have read this manual and have developed a thorough understanding of the safety precau tions and how it works Review the safety instructions with all users annually l This equipment is dangerous...

Page 8: ...the tractor and tiller to prevent the plastic safety shield from rotating BEFORE PUTTING ROTARY TILLER INTO SERVICE IMPORTANT INSTRUCTIONS PRIOR TO START UP SHIPPED WITH GEAR OIL IN GEAR BOXES SHIPPE...

Page 9: ...the check plug add one of the multi purpose gear oils listed on page 8 until it comes out the check plug STEP 6 Replace and tighten the plugs Clean away any excess oil STEP 7 Grease the grease fitting...

Page 10: ...10 Figure D Figure E Figure F Figure G...

Page 11: ...he manual for your tractor before assembly or operating to acquaint yourself with the machines If this machine is used by any person other than you or is loaned or rented it is the rotary tiller owner...

Page 12: ...ath could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS or the tractor l Clear area to be tilled of stones branches or other debri...

Page 13: ...ators being knocked off the tractor by low hanging limbs and then being run over by the till er Accidents are most likely to occur with machines that are loaned or rented to someone who has not read t...

Page 14: ...n run over by the rotating tines l The rotating parts of this machine have been designed and tested for rugged use However they could fail upon impact with heavy solid objects such as steel guardrails...

Page 15: ...in most localities However some localities prohibit their use Local laws should be checked for all lighting and marking requirements l At all times when driving the tractor and equipment on the road o...

Page 16: ...y require PTO shafts to be shortened as described by the following steps STEP 3 Raise and lower rotary tiller in order to locate the shortest distance between equipment gearbox input shaft and tractor...

Page 17: ...stance position shut down the tractor and SECURELY BLOCK THE ROTARY TILLER IN POSITION STEP 7 As in step 5 hold PTO shaft sections together and check for a minimum of 6 inches of overlap If PTO shaft...

Page 18: ...in a vice and cut off shield where marked Figure 1 A 1 B STEP 2 Using cut section of the shield as a guide cut shaft off the same amount Figure 2 STEP 3 Repeat steps 1 and 2 for other PTO shaft secti...

Page 19: ...ts for both right and left sides should be positioned in the same adjustment hole This al lows the tiller to till the same depth on each side Adjust the back plate with regulat ing chain until the des...

Page 20: ...ll nuts and bolts to insure they are tight and secure The bolts holding the top gearbox to the base plate and the L bracket need to be torqued at 75 ft lbs Also the bolts holding the cross over shaft...

Page 21: ...y installed to ensure unit is in safe condition l When completing a maintenance or service function make sure all safety shields and devices are installed before placing unit in service l After servic...

Page 22: ...warning and the area or particular function related to that area that re quires your SAFTY AWARENESS Note The numbers represent the safety decals on the following pages REMEMBER If safety signs have...

Page 23: ...23 1 2...

Page 24: ...24 3 4...

Page 25: ...25 5 6...

Page 26: ...26 7 8...

Page 27: ...ube 14 Series 151091 8 Cross Kit 4 170015 9 Quick Disconnect Pin 170110 10 Clutch Spring w Compression Bolts nuts Pkg 8 500150 11 Flanged Yoke 140226 12 Bushing 140221 13 Friction Hub 140220 14 10 x 7...

Page 28: ...28 XB XBX TILLER EXPLODED VIEW...

Page 29: ...ht 3 Left w Bolts 505006 505006 7 Complete Tine Pkg 36 pcs 505036 505036 8 Tine Bolt Pkg 12 pcs 505012 505012 8 Tine Bolt Pkg 72 pcs 505072 505072 9 Skid Assembly Left or Right 505060 505060 10 PTO Sh...

Page 30: ...30 TG 48 XB TG 54 XBX SIDE GEARBOX PARTS...

Page 31: ...977036 11 Snap Ring 50mm X ID 45 8 977037 12 Spur Gear 38 Teeth 977038 13 Gasket Round 977039 14 Gasket 977040 15 Pipe Plug 1 2 14 NPT 977019 16 Pressure Relief Plug 1 2 14NPT 902007 17 Hex Cap Screw...

Page 32: ...32 TG 48 XB TG 54 XBX SERIES TOP GEARBOX...

Page 33: ...evel gear 19Teeth 977012 15 Retaining Ring 34mm X 31 5 ID 977013 16 Seal Input 13997 35 X 62 X 8 977014 17 Freeze Plug 977015 18 Spacer 45 X 36 X 12 4 977016 19 Spur Pinion 18 Teeth 977017 20 Gasket 9...

Page 34: ...TG 48 XB TG 54 XBX HUB PARTS 34...

Page 35: ...048 4 Oil Seal 55 X 72 X 9 977049 5 Snap Ring 40 x 1 5 40mm X ID 36 5 977050 6 Snap Ring 80 x 2 5 977046 7 Gasket 977039 8 Mounting Plate 977051 9 Cover 977052 10 Lock Washer M10 977021 11 Hex Cap Scr...

Page 36: ...writing of any defect in material or workmanship within ninety 90 days following the date of pur chase In no event will King Kutter be liable under this warranty unless written notice is received by t...

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