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PREPARTION

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Never operate the tractor and mower until you have read and completely understand this
manual, the Tractor Operator’s Manual, and each of the safety messages found on the safety
signs on the tractor and mower.

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Personal protection equipment including hardhat, safety glasses, safety shoes, and gloves
are recommended during assembly, installation, operation, adjustment, maintenance, re-
pairing, removal, or moving the implement. Do not allow long hair, loose fitting clothing, or
jewelry to be around equipment.

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PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING
LOSS!  Tractors with or without mowers attached can often be noisy enough to cause
permanent, partial hearing loss.  We recommend that you wear hearing protection on a
full-time basis if the noise in the operator’s position exceeds 80 db.  Noise over 80 db on
a long-term basis can cause severe hearing loss.  Noise over 90 db adjacent to the
operator over a long-term basis may cause permanent, total hearing loss. 

NOTE: 

 Hear-

ing loss from loud noise (from tractors, chain saws, radios, and other such sources close
to the ear) is cumulative over a lifetime without hope of natural recovery.

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Operate the mower only with a tractor equipped with an approved Roll-Over-Protective
System (ROPS).  Always wear your seat belt. Serious injury of even death could result
from falling off the tractor — particularly during a turnover when the operator could be
pinned under the ROPS or the tractor.

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Clear area to be cut of stones, branches or other debris that might be thrown, causing
injury or damage.

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Operate only in daylight or good artificial light.

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Ensure mower is properly mounted, adjusted and in good operating condition.

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Ensure that all safety shielding and safety signs are properly installed and in good condi-
tion.

STARTING AND STOPPING SAFETY

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Check the tractor master shield over the PTO stub shaft.  Make sure it is in good condi-
tion and fastened securely to the tractor.  Purchase a new shield if old shield is damaged
or missing.

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All tractors that are not equipped with a “live” power takeoff (PTO) need to be equipped
with an over-running PTO clutch.  These are available through most farm equipment stores.
NOTE:  The addition of an over-running PTO clutch may change the length of the PTO
driveline required.  Pay extra attention to the instructions on the PTO driveline Installa-
tion.  Be sure that the driveline system guarding is adequate.

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Mower operating power is supplied from tractor PTO.  Refer to your tractor manual for
PTO engagement and disengagement instructions.  Know how to stop tractor and mower
quickly in case of an emergency.

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When engaging PTO, the engine RPM should always be at idle speed.  Once engaged
and ready to start cutting, raise PTO speed to 540 RPM and maintain throughout cutting
operation.

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Summary of Contents for Free Floating Finishing Mower

Page 1: ...FREE FLOATING FINISHING MOWER PO Box 1200 305 Commerce Drive Winfield Alabama 35594 Part No 999997 www kingkutter com...

Page 2: ......

Page 3: ...by proper care and operation can you expect to receive the service and long life designed and built into it Sometime in the future your mower may need new parts to replace those that are worn or brok...

Page 4: ...hat are damaged or worn which under continued op eration would cause damage wear to other parts or cause a safety hazard z z z z z Return the equipment or parts to the authorized King Kutter dealer fr...

Page 5: ...n Safety 15 Attaching To Tractor 16 Sizing PTO 18 Operating Instructions 19 Maintenance 21 5 6 7 FT Belt Replacement 22 4 FT Belt Replacement 24 Maintenance Safety 26 Safety Decal s And Locations 27 R...

Page 6: ...used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe pract...

Page 7: ...l they have read this manual and have developed a thorough understanding of the safety precautions and of how it works Review the safety instructions with all users annually z This equipment is danger...

Page 8: ...emove swivel links and lift pins that are wired on the lift arm A frame Set aside for step 5 STEP 4 Remove the 4 bolts from the lift arm A frame Note There are 2 different lengths of bolts STEP 5 Inse...

Page 9: ...9 FigureA Figure B...

Page 10: ...p 1 2 fill hole until gear oil is level with lower 1 8 hole STEP 4 Replace both the 1 2 pipe plug located at top of gear box and 1 8 pipe plug located at lower 1 3 of gear box and clean away any exces...

Page 11: ...e manual for your tractor before assembly or operat ing to acquaint yourself with the machines If this machine is used by any person other than you or is loaned or rented it is the finishing mower own...

Page 12: ...jury of even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS or the tractor z Clear area to be cut of stones branches or...

Page 13: ...erators being knocked off the tractor by low hanging limbs and then being run over by the mower Accidents are most likely to occur with machines that are loaned or rented to someone who has not read t...

Page 14: ...low hanging limbs Operators can be knocked off the tractor and then run over by the rotating blades z The rotating parts of this machine have been designed and tested for rugged use However they coul...

Page 15: ...n most localities How ever some localities prohibit their use Local laws should be checked for all lighting and marking requirements z At all times when driving the tractor and equipment on the road o...

Page 16: ...ariations in the tractor hitch points and distances be tween equipment gearbox input shaft and tractor PTO out put shafts some combinations may require PTO shafts to be shortened as de scribed by the...

Page 17: ...imum of 6 inches of overlap If PTO shaft has been marked for cutting the overlap is the distance measured between the two marks If the PTO shaft has less than a 6 inch overlap DO NOT USE Contact your...

Page 18: ...nt Figure 2 STEP 3 Repeat steps 1 and 2 for other PTO shaft section STEP 4 Use a file to deburr PTO shafts Clean up all chips burrs and fil ings from both ends of the PTO shaft Note If you shear the b...

Page 19: ...t regular intervals will yield far better results than periodic mowing i e weekly vs by weekly mowing STEP 1 Raise finishing mower off the ground with the tractor and SECURELY BLOCK IN POSITION STEP 2...

Page 20: ...PTO RPM only STEP 5 Select a low gear for the tractor and begin to mow Tractor ground speed is to be controlled by gear selection only and not engine speed Tractor ground speed should allow finishing...

Page 21: ...rease 3 Keep tires inflated to rated PSI listed on tire at all times 4 Before each use check to make sure all safety features are installed and working properly 5 Keep blades sharp and balanced at all...

Page 22: ...earbox plate STEP 8 Raise gearbox assembly and slip out belt STEP 9 See Figure D for belt placement on pulleys STEP 10 Do step 5 thru 7 under Section TO ADJUST BELT to tighten TO ADJUST BELT STEP 1 Re...

Page 23: ...23 Figure D Figure E...

Page 24: ...sen nuts 2 from hinge bolt gearbox plate STEP 7 Raise gearbox assembly and pull out belt STEP 8 See Fig D for belt placement on pulleys STEP 9 Do step 4 5 under section TO ADJUST BELT to tighten TO AD...

Page 25: ...4 FT FINISHING MOWER ONLY 25...

Page 26: ...r pins are properly installed to ensure unit is in safe condition z When completing a maintenance or service function make sure all safety shields and devices are installed before placing unit in serv...

Page 27: ...with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFTY AWARENESS REMEMBER IF safety signs have been damaged removed become...

Page 28: ...28 1...

Page 29: ...29 2 3...

Page 30: ...4 5 30...

Page 31: ...6 7 8 31...

Page 32: ...9 10 32...

Page 33: ...11 12 33 MODEL NO DESCRIPTION SN XXXXXXXXXX...

Page 34: ...34 FINISHING MOWER...

Page 35: ...0001 502012 403662 502110 403670 502120 403700 403667 403678 403023 502125 403025 312647 502300 164090 403688 1671483 167149 502027 184000 165112 165113 502011 502010 500001 502012 403662 502110 40367...

Page 36: ...nd Yoke Female Tube End Yoke 500131 151045 151040 151050 Tractor End Yoke Inner Tube 14 Series Outter Tube 14 Series Cross Kit 4 Quick Disconnect Pin 5 6 7 8 9 151035 151090 151091 170015 170110 Safet...

Page 37: ...o Part Name 502300 502301 1 2 Bearing Kit 2 Ball Bearings 6205 2 Seals TCM25X52X7TC 4 Snap Rings 555009 3 502311 4 502310 Spindle Pulley w Nut Key Blade Bolt Set 3 w Washer 555009 502312 502310 37 502...

Page 38: ...38 40 HP GEARBOX...

Page 39: ...ing Hoover 208 Input Gear Input Shaft Bearing NSK6207 Housing Output Shaft Spacer Output Seal NAK40X54X7 Bottom Cap 1 Castle Nut w Washer Cotter Pin 1 2 Pipe Plug 1 8 Pipe Plug 3 8 x 1 Bolt Lockwasher...

Page 40: ...around the cover as shown in G in FIG 4 You must line up cover slots and tabs as shown in FIG 4 F G Take a screwdriver and press against the tabs one at a time with downward an gular pressure toward...

Page 41: ...41 BONDIOLI COVER REMOVAL FIGURE 1 FIGURE 2 EUROCARDAN SERIES 4 COVER REMOVAL FIGURE 3 FIGURE 4 LA MAGDALENA COVER REMOVAL FIGURE 5...

Page 42: ...n FIG 4 you must pry under ring and remove it it will just slide down shaft unless you take PTO apart then apply pressure against cover A in FIG 1 in the direction of arrow and slide cover down shaft...

Page 43: ...er in writing of any defect in material or workmanship within ninety 90 days following the date of purchase In no event will King Kutter be liable under this warranty unless written notice is received...

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